Frequency folding for LLC resonant converters in EV charging applications

To realize a wide voltage variation of electric vehicles (EV) battery packs, the conventional LLC converter needs to operate over a wide frequency range, which generally complicates the magnetics design and decreases the efficiency when the operating frequency is far away from the resonant frequency...

Full description

Bibliographic Details
Main Authors: Wu, Jiayang, Li, Sinan, Tan, Siew-Chong, Hui, Ron Shu-Yuen
Other Authors: School of Electrical and Electronic Engineering
Format: Journal Article
Language:English
Published: 2023
Subjects:
Online Access:https://hdl.handle.net/10356/172736
_version_ 1811689498222788608
author Wu, Jiayang
Li, Sinan
Tan, Siew-Chong
Hui, Ron Shu-Yuen
author2 School of Electrical and Electronic Engineering
author_facet School of Electrical and Electronic Engineering
Wu, Jiayang
Li, Sinan
Tan, Siew-Chong
Hui, Ron Shu-Yuen
author_sort Wu, Jiayang
collection NTU
description To realize a wide voltage variation of electric vehicles (EV) battery packs, the conventional LLC converter needs to operate over a wide frequency range, which generally complicates the magnetics design and decreases the efficiency when the operating frequency is far away from the resonant frequency. Responding to the challenge, a frequency folding technique is proposed and explained with an exemplary new LLC converter. The proposed converter utilizes both the inductive region and the capacitive region of the conventional LLC converter through a one-shot operation of the relay during the whole charging process. As the battery voltage increases, the converter switches from the capacitive region to the inductive region. Throughout the charging process, the operating frequency is effectively reduced, and zero-voltage switching is maintained, resulting in a relatively higher overall efficiency. A detailed description on the design procedure of the proposed converter is described. A scaled-down 400-W prototype with 200 V input and 120 V-210 V output range verified the advantages of the proposed concept and measured efficiency of 98% at the maximum output power.
first_indexed 2024-10-01T05:49:03Z
format Journal Article
id ntu-10356/172736
institution Nanyang Technological University
language English
last_indexed 2024-10-01T05:49:03Z
publishDate 2023
record_format dspace
spelling ntu-10356/1727362023-12-20T01:06:19Z Frequency folding for LLC resonant converters in EV charging applications Wu, Jiayang Li, Sinan Tan, Siew-Chong Hui, Ron Shu-Yuen School of Electrical and Electronic Engineering Engineering::Electrical and electronic engineering Electric Vehicles Charging Soft Switching To realize a wide voltage variation of electric vehicles (EV) battery packs, the conventional LLC converter needs to operate over a wide frequency range, which generally complicates the magnetics design and decreases the efficiency when the operating frequency is far away from the resonant frequency. Responding to the challenge, a frequency folding technique is proposed and explained with an exemplary new LLC converter. The proposed converter utilizes both the inductive region and the capacitive region of the conventional LLC converter through a one-shot operation of the relay during the whole charging process. As the battery voltage increases, the converter switches from the capacitive region to the inductive region. Throughout the charging process, the operating frequency is effectively reduced, and zero-voltage switching is maintained, resulting in a relatively higher overall efficiency. A detailed description on the design procedure of the proposed converter is described. A scaled-down 400-W prototype with 200 V input and 120 V-210 V output range verified the advantages of the proposed concept and measured efficiency of 98% at the maximum output power. Agency for Science, Technology and Research (A*STAR) This work was supported in part by Agency for Science, Technology and Research (A∗Star) MTC-IRG under Grant M21K2c0108 and in part by the Australian Research Council under DECRA Project under Grant DE210100473. 2023-12-18T06:53:16Z 2023-12-18T06:53:16Z 2023 Journal Article Wu, J., Li, S., Tan, S. & Hui, R. S. Y. (2023). Frequency folding for LLC resonant converters in EV charging applications. IEEE Transactions On Power Electronics, 38(4), 5041-5054. https://dx.doi.org/10.1109/TPEL.2023.3235114 0885-8993 https://hdl.handle.net/10356/172736 10.1109/TPEL.2023.3235114 2-s2.0-85147201439 4 38 5041 5054 en M21K2c0108 IEEE Transactions on Power Electronics © 2023 IEEE. All rights reserved.
spellingShingle Engineering::Electrical and electronic engineering
Electric Vehicles Charging
Soft Switching
Wu, Jiayang
Li, Sinan
Tan, Siew-Chong
Hui, Ron Shu-Yuen
Frequency folding for LLC resonant converters in EV charging applications
title Frequency folding for LLC resonant converters in EV charging applications
title_full Frequency folding for LLC resonant converters in EV charging applications
title_fullStr Frequency folding for LLC resonant converters in EV charging applications
title_full_unstemmed Frequency folding for LLC resonant converters in EV charging applications
title_short Frequency folding for LLC resonant converters in EV charging applications
title_sort frequency folding for llc resonant converters in ev charging applications
topic Engineering::Electrical and electronic engineering
Electric Vehicles Charging
Soft Switching
url https://hdl.handle.net/10356/172736
work_keys_str_mv AT wujiayang frequencyfoldingforllcresonantconvertersinevchargingapplications
AT lisinan frequencyfoldingforllcresonantconvertersinevchargingapplications
AT tansiewchong frequencyfoldingforllcresonantconvertersinevchargingapplications
AT huironshuyuen frequencyfoldingforllcresonantconvertersinevchargingapplications