Laser powder bed fusion of bimetallic stainless steel/nickel-based superalloy: interface and mechanical properties

Potential applications of steel/nickel bimetals in corrosive environments are of increasing interest. In this study, bimetallic 316L/Hastelloy X was processed via laser powder bed fusion (L-PBF) using different parameters. Results indicated that the rapid cooling of L-PBF reduced the element segrega...

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Main Authors: Fan, Haiyang, Shi, Qimin, Wang, Chengcheng, Tian, Yujia, Zhou, Kun, Yang, Shoufeng
Other Authors: School of Mechanical and Aerospace Engineering
Format: Journal Article
Language:English
Published: 2023
Subjects:
Online Access:https://hdl.handle.net/10356/172808
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author Fan, Haiyang
Shi, Qimin
Wang, Chengcheng
Tian, Yujia
Zhou, Kun
Yang, Shoufeng
author2 School of Mechanical and Aerospace Engineering
author_facet School of Mechanical and Aerospace Engineering
Fan, Haiyang
Shi, Qimin
Wang, Chengcheng
Tian, Yujia
Zhou, Kun
Yang, Shoufeng
author_sort Fan, Haiyang
collection NTU
description Potential applications of steel/nickel bimetals in corrosive environments are of increasing interest. In this study, bimetallic 316L/Hastelloy X was processed via laser powder bed fusion (L-PBF) using different parameters. Results indicated that the rapid cooling of L-PBF reduced the element segregation and carbide formation, thus leading to an interface free of cracks. However, also due to rapid solidification, the constituent elements of dissimilar materials at the interface were not mixed properly. With the increasing laser energy density, the interfacial width increased from dozens to hundreds of microns. The epitaxial grain growth from 316L to Hastelloy X was observed under the optimal processing parameters. The microhardness first declined at the front of the 316L side and then continuously increased in the interfacial region with the addition of Hastelloy X. During the tensile tests, the optimally built samples failed at the 316L side, implying the formation of solid bonding between the two metals.
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spelling ntu-10356/1728082023-12-20T08:19:10Z Laser powder bed fusion of bimetallic stainless steel/nickel-based superalloy: interface and mechanical properties Fan, Haiyang Shi, Qimin Wang, Chengcheng Tian, Yujia Zhou, Kun Yang, Shoufeng School of Mechanical and Aerospace Engineering Engineering::Materials Engineering::Mechanical engineering Laser Powder Bed Fusion Epitaxial Grain Growth Potential applications of steel/nickel bimetals in corrosive environments are of increasing interest. In this study, bimetallic 316L/Hastelloy X was processed via laser powder bed fusion (L-PBF) using different parameters. Results indicated that the rapid cooling of L-PBF reduced the element segregation and carbide formation, thus leading to an interface free of cracks. However, also due to rapid solidification, the constituent elements of dissimilar materials at the interface were not mixed properly. With the increasing laser energy density, the interfacial width increased from dozens to hundreds of microns. The epitaxial grain growth from 316L to Hastelloy X was observed under the optimal processing parameters. The microhardness first declined at the front of the 316L side and then continuously increased in the interfacial region with the addition of Hastelloy X. During the tensile tests, the optimally built samples failed at the 316L side, implying the formation of solid bonding between the two metals. The lead author (Haiyang Fan) gratefully appreciates the financial support of the China Scholarship Council (No. 201606050132). 2023-12-20T08:19:10Z 2023-12-20T08:19:10Z 2023 Journal Article Fan, H., Shi, Q., Wang, C., Tian, Y., Zhou, K. & Yang, S. (2023). Laser powder bed fusion of bimetallic stainless steel/nickel-based superalloy: interface and mechanical properties. Materials Science and Engineering A, 877, 145193-. https://dx.doi.org/10.1016/j.msea.2023.145193 0921-5093 https://hdl.handle.net/10356/172808 10.1016/j.msea.2023.145193 2-s2.0-85160201857 877 145193 en Materials Science and Engineering A © 2023 Elsevier B.V. All rights reserved.
spellingShingle Engineering::Materials
Engineering::Mechanical engineering
Laser Powder Bed Fusion
Epitaxial Grain Growth
Fan, Haiyang
Shi, Qimin
Wang, Chengcheng
Tian, Yujia
Zhou, Kun
Yang, Shoufeng
Laser powder bed fusion of bimetallic stainless steel/nickel-based superalloy: interface and mechanical properties
title Laser powder bed fusion of bimetallic stainless steel/nickel-based superalloy: interface and mechanical properties
title_full Laser powder bed fusion of bimetallic stainless steel/nickel-based superalloy: interface and mechanical properties
title_fullStr Laser powder bed fusion of bimetallic stainless steel/nickel-based superalloy: interface and mechanical properties
title_full_unstemmed Laser powder bed fusion of bimetallic stainless steel/nickel-based superalloy: interface and mechanical properties
title_short Laser powder bed fusion of bimetallic stainless steel/nickel-based superalloy: interface and mechanical properties
title_sort laser powder bed fusion of bimetallic stainless steel nickel based superalloy interface and mechanical properties
topic Engineering::Materials
Engineering::Mechanical engineering
Laser Powder Bed Fusion
Epitaxial Grain Growth
url https://hdl.handle.net/10356/172808
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AT tianyujia laserpowderbedfusionofbimetallicstainlesssteelnickelbasedsuperalloyinterfaceandmechanicalproperties
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