Investigating the role of Ca in NiMoCa catalyst on carbon nanotubes growth from face mask via one-pot synthesis

The annual rise in plastic waste generation, particularly face mask, has led to considerable environmental consequences due to improper management. Herein, mesoporous NiMoCa-X catalysts with different Ca loadings (X = 0, 7, 15, and 32) were prepared to investigate the role of Ca in promoting the sta...

Full description

Bibliographic Details
Main Authors: Lim, Xiu-Xian, Low, Siew-Chun, Tan, Kai Qi, Lin, Andrew Kun-Yi, Khoerunnisa, Fitri, Lisak, Grzegorz, Oh, Wen-Da
Other Authors: School of Civil and Environmental Engineering
Format: Journal Article
Language:English
Published: 2024
Subjects:
Online Access:https://hdl.handle.net/10356/175808
_version_ 1811676546838036480
author Lim, Xiu-Xian
Low, Siew-Chun
Tan, Kai Qi
Lin, Andrew Kun-Yi
Khoerunnisa, Fitri
Lisak, Grzegorz
Oh, Wen-Da
author2 School of Civil and Environmental Engineering
author_facet School of Civil and Environmental Engineering
Lim, Xiu-Xian
Low, Siew-Chun
Tan, Kai Qi
Lin, Andrew Kun-Yi
Khoerunnisa, Fitri
Lisak, Grzegorz
Oh, Wen-Da
author_sort Lim, Xiu-Xian
collection NTU
description The annual rise in plastic waste generation, particularly face mask, has led to considerable environmental consequences due to improper management. Herein, mesoporous NiMoCa-X catalysts with different Ca loadings (X = 0, 7, 15, and 32) were prepared to investigate the role of Ca in promoting the stability and performance of NiMoCa-X for carbon nanotubes (CNTs) growth during face mask pyrolysis. Increasing Ca loading within the NiMoCa-X catalysts resulted in the decrease of the NiMoO4 weight loading followed by the increase in the CaMoO4 and CaCO3 phases’ weight loading. This study reveals that the presence of CaMoO4 catalyzes surface coke oxidation reactions, while the presence of the optimized loads of CaCO3 promotes aromatization and good quality CNTs. The influences of catalyst-to-face mask ratio, pyrolysis temperature, duration, and cycle on the characteristics of the CNTs were also studied. The optimal performer was NiMoCa-15, exhibiting the highest carbon yield. This is attributed to (i) the smaller NiO crystallite size, (ii) the presence of the surface coke oxidizer CaMoO4 phase, and (iii) the emergence of high surface basicity of the CaCO3 phase. Typically, the CaMoO4 phase oxidizes surface coke via surface oxygen vacancies, ensuring a sustainable carbon diffusion pathway into Ni for CNTs production. Simultaneously, the CaCO3 phase catalyzes aromatization reactions of hydrocarbons to produce hydrocarbons with simpler structures, facilitating the production of high-quality CNTs over irregular coke. However, excessive Ca loading can render the catalyst surface hydrophilic, triggering aggressive surface coke gasification and subsequently producing short CNTs with low carbon yield. Considering these, the NiMoCa-15, characterized by balanced loading of CaMoO4 and CaCO3 phases, emerges as a promising catalyst for CNTs growth from discarded face mask plastics via one pot synthesis.
first_indexed 2024-10-01T02:23:12Z
format Journal Article
id ntu-10356/175808
institution Nanyang Technological University
language English
last_indexed 2024-10-01T02:23:12Z
publishDate 2024
record_format dspace
spelling ntu-10356/1758082024-05-07T01:42:42Z Investigating the role of Ca in NiMoCa catalyst on carbon nanotubes growth from face mask via one-pot synthesis Lim, Xiu-Xian Low, Siew-Chun Tan, Kai Qi Lin, Andrew Kun-Yi Khoerunnisa, Fitri Lisak, Grzegorz Oh, Wen-Da School of Civil and Environmental Engineering Residues and Resource Reclamation Centre Nanyang Environment and Water Research Institute Engineering Face mask Pyrolysis The annual rise in plastic waste generation, particularly face mask, has led to considerable environmental consequences due to improper management. Herein, mesoporous NiMoCa-X catalysts with different Ca loadings (X = 0, 7, 15, and 32) were prepared to investigate the role of Ca in promoting the stability and performance of NiMoCa-X for carbon nanotubes (CNTs) growth during face mask pyrolysis. Increasing Ca loading within the NiMoCa-X catalysts resulted in the decrease of the NiMoO4 weight loading followed by the increase in the CaMoO4 and CaCO3 phases’ weight loading. This study reveals that the presence of CaMoO4 catalyzes surface coke oxidation reactions, while the presence of the optimized loads of CaCO3 promotes aromatization and good quality CNTs. The influences of catalyst-to-face mask ratio, pyrolysis temperature, duration, and cycle on the characteristics of the CNTs were also studied. The optimal performer was NiMoCa-15, exhibiting the highest carbon yield. This is attributed to (i) the smaller NiO crystallite size, (ii) the presence of the surface coke oxidizer CaMoO4 phase, and (iii) the emergence of high surface basicity of the CaCO3 phase. Typically, the CaMoO4 phase oxidizes surface coke via surface oxygen vacancies, ensuring a sustainable carbon diffusion pathway into Ni for CNTs production. Simultaneously, the CaCO3 phase catalyzes aromatization reactions of hydrocarbons to produce hydrocarbons with simpler structures, facilitating the production of high-quality CNTs over irregular coke. However, excessive Ca loading can render the catalyst surface hydrophilic, triggering aggressive surface coke gasification and subsequently producing short CNTs with low carbon yield. Considering these, the NiMoCa-15, characterized by balanced loading of CaMoO4 and CaCO3 phases, emerges as a promising catalyst for CNTs growth from discarded face mask plastics via one pot synthesis. This research work is supported by the Universiti Sains Malaysia, Research University Team (RUTeam) Grant Scheme with Project No: 1001/PKIMIA/8580062. We would also like to gratefully acknowledge the excellent supports provided by Riset Kolaborasi Indonesia (RKI) grant (961/UN40.LP/PT.01.03/2023) and UPI research grant (540/ UN40.LP/PT.01.03/2023). 2024-05-07T01:42:42Z 2024-05-07T01:42:42Z 2024 Journal Article Lim, X., Low, S., Tan, K. Q., Lin, A. K., Khoerunnisa, F., Lisak, G. & Oh, W. (2024). Investigating the role of Ca in NiMoCa catalyst on carbon nanotubes growth from face mask via one-pot synthesis. Journal of Analytical and Applied Pyrolysis, 179, 106439-. https://dx.doi.org/10.1016/j.jaap.2024.106439 0165-2370 https://hdl.handle.net/10356/175808 10.1016/j.jaap.2024.106439 2-s2.0-85187705702 179 106439 en Journal of Analytical and Applied Pyrolysis © 2024 Elsevier B.V. All rights reserved.
spellingShingle Engineering
Face mask
Pyrolysis
Lim, Xiu-Xian
Low, Siew-Chun
Tan, Kai Qi
Lin, Andrew Kun-Yi
Khoerunnisa, Fitri
Lisak, Grzegorz
Oh, Wen-Da
Investigating the role of Ca in NiMoCa catalyst on carbon nanotubes growth from face mask via one-pot synthesis
title Investigating the role of Ca in NiMoCa catalyst on carbon nanotubes growth from face mask via one-pot synthesis
title_full Investigating the role of Ca in NiMoCa catalyst on carbon nanotubes growth from face mask via one-pot synthesis
title_fullStr Investigating the role of Ca in NiMoCa catalyst on carbon nanotubes growth from face mask via one-pot synthesis
title_full_unstemmed Investigating the role of Ca in NiMoCa catalyst on carbon nanotubes growth from face mask via one-pot synthesis
title_short Investigating the role of Ca in NiMoCa catalyst on carbon nanotubes growth from face mask via one-pot synthesis
title_sort investigating the role of ca in nimoca catalyst on carbon nanotubes growth from face mask via one pot synthesis
topic Engineering
Face mask
Pyrolysis
url https://hdl.handle.net/10356/175808
work_keys_str_mv AT limxiuxian investigatingtheroleofcainnimocacatalystoncarbonnanotubesgrowthfromfacemaskviaonepotsynthesis
AT lowsiewchun investigatingtheroleofcainnimocacatalystoncarbonnanotubesgrowthfromfacemaskviaonepotsynthesis
AT tankaiqi investigatingtheroleofcainnimocacatalystoncarbonnanotubesgrowthfromfacemaskviaonepotsynthesis
AT linandrewkunyi investigatingtheroleofcainnimocacatalystoncarbonnanotubesgrowthfromfacemaskviaonepotsynthesis
AT khoerunnisafitri investigatingtheroleofcainnimocacatalystoncarbonnanotubesgrowthfromfacemaskviaonepotsynthesis
AT lisakgrzegorz investigatingtheroleofcainnimocacatalystoncarbonnanotubesgrowthfromfacemaskviaonepotsynthesis
AT ohwenda investigatingtheroleofcainnimocacatalystoncarbonnanotubesgrowthfromfacemaskviaonepotsynthesis