Advanced EM shielding through novel CNT fence wall transfer technology

With the miniaturisation of modern electronic circuits, new circuit and packaging designs must be smaller and lighter whilst encompassing greater functionalities. The high operating frequency within the reduced printed circuit board (PCB) real estate of these new circuits results in problems rela...

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Main Author: Lum, Lucas Yu Xiang
Other Authors: Tay Beng Kang
Format: Thesis-Doctor of Philosophy
Language:English
Published: Nanyang Technological University 2024
Subjects:
Online Access:https://hdl.handle.net/10356/175989
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author Lum, Lucas Yu Xiang
author2 Tay Beng Kang
author_facet Tay Beng Kang
Lum, Lucas Yu Xiang
author_sort Lum, Lucas Yu Xiang
collection NTU
description With the miniaturisation of modern electronic circuits, new circuit and packaging designs must be smaller and lighter whilst encompassing greater functionalities. The high operating frequency within the reduced printed circuit board (PCB) real estate of these new circuits results in problems related to signal integrity. These problems place an enormous pressure on current board level EM shielding and isolation methods. As such, to maintain the signal integrity and the electromagnetic (EM) compliance in PCB circuits, modern shielding and isolation methods face a compromise between their effectiveness and the amount of real estate they can occupy. One method to tackle the compromise is through the supplementation of current EM compliance techniques with a lightweight nanomaterial such as carbon nanotubes (CNTs). CNTs have been widely used by the industry in the macro scale with proven performance. However, the widespread micro-scale integration of CNTs has been met by the inability to integrate at low temperatures and in tight, narrow, and complex spaces of modern PCBs. Thus, this report aims to develop and implement an industrially viable, turnkey transfer-application of CNTs as a board-level electromagnetic shielding and isolation supplementation method. This work reports an investigation into the anisotropic microwave electronic properties of vertically aligned CNTs (VACNTs). Free-standing VACNT arrays were found to be partially anisotropic, displaying varying degrees of lossy dielectric, and diamagnetic behaviour. A semi-automated method of transferring VACNTs onto circuit boards was developed, vastly improving the yield and repeatability of transfer over current methods to allow for the turnkey v integration of CNT based board-level EM shielding. VACNT arrays are transferred onto circuit boards through an optimised process, forming a stable, electrically conductive bond with a measured low resistivity of 106.25 mΩ ·cm. With a classical via fence setup, it was shown that an 18 dB improvement in EM isolation can be obtained together with a decrease in via fence width. Following this, the improved technique can be used as an application for VACNT based board-level EM isolation and shielding, implementing isolation traces onto space-constrained electronic devices to improve their EMC performance.
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spelling ntu-10356/1759892024-06-03T06:51:19Z Advanced EM shielding through novel CNT fence wall transfer technology Lum, Lucas Yu Xiang Tay Beng Kang School of Electrical and Electronic Engineering Excelitas Technologies Singapore Centre for Micro-/Nano-electronics (NOVITAS) EBKTAY@ntu.edu.sg Engineering Carbon Carbon nanotubes Electromagnetism Electromagnetic compatibility With the miniaturisation of modern electronic circuits, new circuit and packaging designs must be smaller and lighter whilst encompassing greater functionalities. The high operating frequency within the reduced printed circuit board (PCB) real estate of these new circuits results in problems related to signal integrity. These problems place an enormous pressure on current board level EM shielding and isolation methods. As such, to maintain the signal integrity and the electromagnetic (EM) compliance in PCB circuits, modern shielding and isolation methods face a compromise between their effectiveness and the amount of real estate they can occupy. One method to tackle the compromise is through the supplementation of current EM compliance techniques with a lightweight nanomaterial such as carbon nanotubes (CNTs). CNTs have been widely used by the industry in the macro scale with proven performance. However, the widespread micro-scale integration of CNTs has been met by the inability to integrate at low temperatures and in tight, narrow, and complex spaces of modern PCBs. Thus, this report aims to develop and implement an industrially viable, turnkey transfer-application of CNTs as a board-level electromagnetic shielding and isolation supplementation method. This work reports an investigation into the anisotropic microwave electronic properties of vertically aligned CNTs (VACNTs). Free-standing VACNT arrays were found to be partially anisotropic, displaying varying degrees of lossy dielectric, and diamagnetic behaviour. A semi-automated method of transferring VACNTs onto circuit boards was developed, vastly improving the yield and repeatability of transfer over current methods to allow for the turnkey v integration of CNT based board-level EM shielding. VACNT arrays are transferred onto circuit boards through an optimised process, forming a stable, electrically conductive bond with a measured low resistivity of 106.25 mΩ ·cm. With a classical via fence setup, it was shown that an 18 dB improvement in EM isolation can be obtained together with a decrease in via fence width. Following this, the improved technique can be used as an application for VACNT based board-level EM isolation and shielding, implementing isolation traces onto space-constrained electronic devices to improve their EMC performance. Doctor of Philosophy 2024-05-13T02:09:09Z 2024-05-13T02:09:09Z 2023 Thesis-Doctor of Philosophy Lum, L. Y. X. (2023). Advanced EM shielding through novel CNT fence wall transfer technology. Doctoral thesis, Nanyang Technological University, Singapore. https://hdl.handle.net/10356/175989 https://hdl.handle.net/10356/175989 10.32657/10356/175989 en EDB-IPP (Excelitas Technologies Singapore) MOE Tier 2, MOE2018-T2-2-105 This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License (CC BY-NC 4.0). application/pdf Nanyang Technological University
spellingShingle Engineering
Carbon
Carbon nanotubes
Electromagnetism
Electromagnetic compatibility
Lum, Lucas Yu Xiang
Advanced EM shielding through novel CNT fence wall transfer technology
title Advanced EM shielding through novel CNT fence wall transfer technology
title_full Advanced EM shielding through novel CNT fence wall transfer technology
title_fullStr Advanced EM shielding through novel CNT fence wall transfer technology
title_full_unstemmed Advanced EM shielding through novel CNT fence wall transfer technology
title_short Advanced EM shielding through novel CNT fence wall transfer technology
title_sort advanced em shielding through novel cnt fence wall transfer technology
topic Engineering
Carbon
Carbon nanotubes
Electromagnetism
Electromagnetic compatibility
url https://hdl.handle.net/10356/175989
work_keys_str_mv AT lumlucasyuxiang advancedemshieldingthroughnovelcntfencewalltransfertechnology