Fabrication of multi-material multi-functional 3D printed structures

This experiment aims to fabricate multi-material polymers in a single print using Fused Granulated Fabrication (FGF) to provide a wide range of potential novel properties. With the combination of multiple materials and 3D printing, it provides more flexibility to create multi-functional structures t...

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Bibliographic Details
Main Author: Gobi, Raveen
Other Authors: Yeong Wai Yee
Format: Final Year Project (FYP)
Language:English
Published: Nanyang Technological University 2024
Subjects:
Online Access:https://hdl.handle.net/10356/177355
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author Gobi, Raveen
author2 Yeong Wai Yee
author_facet Yeong Wai Yee
Gobi, Raveen
author_sort Gobi, Raveen
collection NTU
description This experiment aims to fabricate multi-material polymers in a single print using Fused Granulated Fabrication (FGF) to provide a wide range of potential novel properties. With the combination of multiple materials and 3D printing, it provides more flexibility to create multi-functional structures that are essential in various applications. The FGF method was chosen to test the ability to perform in-situ blend of different polymers. By using a polymer blend, the multi-functionality and interfacial properties of the polymers were also investigated. PLA and TPU are the two polymers used for the multi-material printing due to their opposing rheological properties as well as for the ease of printing. This report entails the tests done to determine new properties and printing parameters of the multi-material polymers. Different ratios of PLA/TPU blend were prepared to test for their optimal printing parameters. The optimally printed specimens were then tested for their shear stresses at the boundary interface. The compressive properties were also obtained by varying the percentage of infills. The heating properties of TPU/cTPU blend were observed using a thermal imaging camera. To showcase the multi-functionality of the specimens, an insole is designed with the optimal PLA/TPU blend with a TPU/cTPU heating layer. Results shows that gradual change of PLA and TPU at the interface provides greater bonding. Majority PLA-based specimens exhibits higher compressive stresses due to their high rigidity. The addition of carbon black in cTPU led to different optimal printing parameters from TPU. FGF method also indicates the difference in heat conduction across TPU/cTPU samples. Further steps may be taken to test for other properties for future work.
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spelling ntu-10356/1773552024-06-01T16:50:50Z Fabrication of multi-material multi-functional 3D printed structures Gobi, Raveen Yeong Wai Yee School of Mechanical and Aerospace Engineering WYYeong@ntu.edu.sg Engineering 3D printing Multi-material This experiment aims to fabricate multi-material polymers in a single print using Fused Granulated Fabrication (FGF) to provide a wide range of potential novel properties. With the combination of multiple materials and 3D printing, it provides more flexibility to create multi-functional structures that are essential in various applications. The FGF method was chosen to test the ability to perform in-situ blend of different polymers. By using a polymer blend, the multi-functionality and interfacial properties of the polymers were also investigated. PLA and TPU are the two polymers used for the multi-material printing due to their opposing rheological properties as well as for the ease of printing. This report entails the tests done to determine new properties and printing parameters of the multi-material polymers. Different ratios of PLA/TPU blend were prepared to test for their optimal printing parameters. The optimally printed specimens were then tested for their shear stresses at the boundary interface. The compressive properties were also obtained by varying the percentage of infills. The heating properties of TPU/cTPU blend were observed using a thermal imaging camera. To showcase the multi-functionality of the specimens, an insole is designed with the optimal PLA/TPU blend with a TPU/cTPU heating layer. Results shows that gradual change of PLA and TPU at the interface provides greater bonding. Majority PLA-based specimens exhibits higher compressive stresses due to their high rigidity. The addition of carbon black in cTPU led to different optimal printing parameters from TPU. FGF method also indicates the difference in heat conduction across TPU/cTPU samples. Further steps may be taken to test for other properties for future work. Bachelor's degree 2024-05-28T05:45:17Z 2024-05-28T05:45:17Z 2024 Final Year Project (FYP) Gobi, R. (2024). Fabrication of multi-material multi-functional 3D printed structures. Final Year Project (FYP), Nanyang Technological University, Singapore. https://hdl.handle.net/10356/177355 https://hdl.handle.net/10356/177355 en A233 application/pdf Nanyang Technological University
spellingShingle Engineering
3D printing
Multi-material
Gobi, Raveen
Fabrication of multi-material multi-functional 3D printed structures
title Fabrication of multi-material multi-functional 3D printed structures
title_full Fabrication of multi-material multi-functional 3D printed structures
title_fullStr Fabrication of multi-material multi-functional 3D printed structures
title_full_unstemmed Fabrication of multi-material multi-functional 3D printed structures
title_short Fabrication of multi-material multi-functional 3D printed structures
title_sort fabrication of multi material multi functional 3d printed structures
topic Engineering
3D printing
Multi-material
url https://hdl.handle.net/10356/177355
work_keys_str_mv AT gobiraveen fabricationofmultimaterialmultifunctional3dprintedstructures