Investigation of copper alloy fabricated via laser powder bed fusion

Additive manufacturing (AM) techniques have been developing rapidly over the years. One of the AM methods is Laser Powder Bed Fusion (LPBF), which is widely used due to its high accuracy. It uses a laser source to melt metallic powder neatly in layers and can produce complex geometries. Cu-Cr-Zr...

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Main Author: Goh, Chun Wei
Other Authors: Zhou Kun
Format: Final Year Project (FYP)
Language:English
Published: Nanyang Technological University 2024
Subjects:
Online Access:https://hdl.handle.net/10356/177757
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author Goh, Chun Wei
author2 Zhou Kun
author_facet Zhou Kun
Goh, Chun Wei
author_sort Goh, Chun Wei
collection NTU
description Additive manufacturing (AM) techniques have been developing rapidly over the years. One of the AM methods is Laser Powder Bed Fusion (LPBF), which is widely used due to its high accuracy. It uses a laser source to melt metallic powder neatly in layers and can produce complex geometries. Cu-Cr-Zr exhibits high thermal and electrical conductivity which have components from aerospace to nuclear industries. However, a research gap exists regarding the microstructural and mechanical properties of Cu-Cr-Zr fabricated by LPBF. In this report, microstructural analysis and mechanical tests were conducted, including an investigation into the effects of heat treatment on Cu-Cr-Zr. Microstructural analysis was done using an optical microscope and scanning electron microscope on as-fabricated and heat-treated Cu-Cr-Zr specimens. Fractography analysis reveals that the precipitates of the heat-treated samples. Additionally, mechanical tests such as tensile tests, Vickers hardness tests, and nanoindentation were done to characterize the mechanical properties of Cu-Cr-Zr heat treated at different temperatures. The investigation indicates that the aging treatment of 480 ℃ for four hours is the most optimal to yield the highest ultimate tensile strength of 492.95 MPa for Cu-Cr-Zr printed by LPBF. These results contribute to a deeper understanding of the mechanical behavior of Cu-Cr-Zr.
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spelling ntu-10356/1777572024-06-01T16:54:17Z Investigation of copper alloy fabricated via laser powder bed fusion Goh, Chun Wei Zhou Kun School of Mechanical and Aerospace Engineering kzhou@ntu.edu.sg Engineering Additive manufacturing (AM) techniques have been developing rapidly over the years. One of the AM methods is Laser Powder Bed Fusion (LPBF), which is widely used due to its high accuracy. It uses a laser source to melt metallic powder neatly in layers and can produce complex geometries. Cu-Cr-Zr exhibits high thermal and electrical conductivity which have components from aerospace to nuclear industries. However, a research gap exists regarding the microstructural and mechanical properties of Cu-Cr-Zr fabricated by LPBF. In this report, microstructural analysis and mechanical tests were conducted, including an investigation into the effects of heat treatment on Cu-Cr-Zr. Microstructural analysis was done using an optical microscope and scanning electron microscope on as-fabricated and heat-treated Cu-Cr-Zr specimens. Fractography analysis reveals that the precipitates of the heat-treated samples. Additionally, mechanical tests such as tensile tests, Vickers hardness tests, and nanoindentation were done to characterize the mechanical properties of Cu-Cr-Zr heat treated at different temperatures. The investigation indicates that the aging treatment of 480 ℃ for four hours is the most optimal to yield the highest ultimate tensile strength of 492.95 MPa for Cu-Cr-Zr printed by LPBF. These results contribute to a deeper understanding of the mechanical behavior of Cu-Cr-Zr. Bachelor's degree 2024-05-31T05:35:22Z 2024-05-31T05:35:22Z 2024 Final Year Project (FYP) Goh, C. W. (2024). Investigation of copper alloy fabricated via laser powder bed fusion. Final Year Project (FYP), Nanyang Technological University, Singapore. https://hdl.handle.net/10356/177757 https://hdl.handle.net/10356/177757 en B306 application/pdf Nanyang Technological University
spellingShingle Engineering
Goh, Chun Wei
Investigation of copper alloy fabricated via laser powder bed fusion
title Investigation of copper alloy fabricated via laser powder bed fusion
title_full Investigation of copper alloy fabricated via laser powder bed fusion
title_fullStr Investigation of copper alloy fabricated via laser powder bed fusion
title_full_unstemmed Investigation of copper alloy fabricated via laser powder bed fusion
title_short Investigation of copper alloy fabricated via laser powder bed fusion
title_sort investigation of copper alloy fabricated via laser powder bed fusion
topic Engineering
url https://hdl.handle.net/10356/177757
work_keys_str_mv AT gohchunwei investigationofcopperalloyfabricatedvialaserpowderbedfusion