Ceramic particle reinforcement in 3D printed steel

Steel such as SS420 is a commonly used metal across various industries, experiencing ongoing demands for enhanced properties and geometrically complex designs, further driving research on engineering methodologies. Hence, Addictive manufacturing (AM) emerges as the key driving force to address th...

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Main Author: Tan, Jordan Wei Hong
Other Authors: Upadrasta Ramamurty
Format: Final Year Project (FYP)
Language:English
Published: Nanyang Technological University 2024
Subjects:
Online Access:https://hdl.handle.net/10356/177876
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author Tan, Jordan Wei Hong
author2 Upadrasta Ramamurty
author_facet Upadrasta Ramamurty
Tan, Jordan Wei Hong
author_sort Tan, Jordan Wei Hong
collection NTU
description Steel such as SS420 is a commonly used metal across various industries, experiencing ongoing demands for enhanced properties and geometrically complex designs, further driving research on engineering methodologies. Hence, Addictive manufacturing (AM) emerges as the key driving force to address the challenges. It is a fabrication process for creating precise 3D (Three-dimensional) objects through computer control and constructing objects by depositing successive layers of materials. Particularly Directed Energy Deposition (DED), a highly versatile 3D metal printer that empowers engineers to overcome the limitations of traditional manufacturing techniques. Reinforcement particles are micro or nano-sized materials, usually harder, stronger, and stiffer than the base metal such as titanium diboride (TiB2), which is added to a metal matrix to enhance its properties. They enhance the structure, interface, mechanical, and tribological properties. Heat treatment is also utilized here to further enhance the physical and mechanical properties of the metal. It is the process involving the controlled heating and cooling of solidstate metals to achieve the desired properties, using heat-treating techniques such as solution annealing and low-temperature tempering. This project utilized DED-printed SS420 and SS420 with TiB2 and subjected the sample to a series of heat treatment methods. Microstructure and porosity observation were performed using Optical Microscopy (OM) and Scanning Electron Microscopy (SEM), while tensile testing with fractography and hardness testing were conducted to analyze the samples.
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spelling ntu-10356/1778762024-06-08T16:51:09Z Ceramic particle reinforcement in 3D printed steel Tan, Jordan Wei Hong Upadrasta Ramamurty School of Mechanical and Aerospace Engineering uram@ntu.edu.sg Engineering Metal 3D printing Steel such as SS420 is a commonly used metal across various industries, experiencing ongoing demands for enhanced properties and geometrically complex designs, further driving research on engineering methodologies. Hence, Addictive manufacturing (AM) emerges as the key driving force to address the challenges. It is a fabrication process for creating precise 3D (Three-dimensional) objects through computer control and constructing objects by depositing successive layers of materials. Particularly Directed Energy Deposition (DED), a highly versatile 3D metal printer that empowers engineers to overcome the limitations of traditional manufacturing techniques. Reinforcement particles are micro or nano-sized materials, usually harder, stronger, and stiffer than the base metal such as titanium diboride (TiB2), which is added to a metal matrix to enhance its properties. They enhance the structure, interface, mechanical, and tribological properties. Heat treatment is also utilized here to further enhance the physical and mechanical properties of the metal. It is the process involving the controlled heating and cooling of solidstate metals to achieve the desired properties, using heat-treating techniques such as solution annealing and low-temperature tempering. This project utilized DED-printed SS420 and SS420 with TiB2 and subjected the sample to a series of heat treatment methods. Microstructure and porosity observation were performed using Optical Microscopy (OM) and Scanning Electron Microscopy (SEM), while tensile testing with fractography and hardness testing were conducted to analyze the samples. Bachelor's degree 2024-06-03T05:56:00Z 2024-06-03T05:56:00Z 2024 Final Year Project (FYP) Tan, J. W. H. (2024). Ceramic particle reinforcement in 3D printed steel. Final Year Project (FYP), Nanyang Technological University, Singapore. https://hdl.handle.net/10356/177876 https://hdl.handle.net/10356/177876 en B257 application/pdf Nanyang Technological University
spellingShingle Engineering
Metal 3D printing
Tan, Jordan Wei Hong
Ceramic particle reinforcement in 3D printed steel
title Ceramic particle reinforcement in 3D printed steel
title_full Ceramic particle reinforcement in 3D printed steel
title_fullStr Ceramic particle reinforcement in 3D printed steel
title_full_unstemmed Ceramic particle reinforcement in 3D printed steel
title_short Ceramic particle reinforcement in 3D printed steel
title_sort ceramic particle reinforcement in 3d printed steel
topic Engineering
Metal 3D printing
url https://hdl.handle.net/10356/177876
work_keys_str_mv AT tanjordanweihong ceramicparticlereinforcementin3dprintedsteel