A printing-inspired digital twin for the self-driving, high-throughput, closed-loop optimization of roll-to-roll printed photovoltaics

The quest for sustainable energy has led to significant advancements in photovoltaic (PV) technology. Traditional methods often lag, prompting the development of automated, high-throughput technologies. We introduce the MicroFactory, a self-driving digital twin that revolutionizes roll-to-roll (R2R)...

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Main Authors: Ng, Leonard Wei Tat, An, Na Gyeong, Yang, Liu, Zhou, Yinhua, Chang, Dong Wook, Kim, Jueng-Eun, Sutherland, Luke J., Hasan, Tawfique, Gao, Mei, Vak, Doojin
Other Authors: School of Materials Science and Engineering
Format: Journal Article
Language:English
Published: 2024
Subjects:
Online Access:https://hdl.handle.net/10356/178856
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author Ng, Leonard Wei Tat
An, Na Gyeong
Yang, Liu
Zhou, Yinhua
Chang, Dong Wook
Kim, Jueng-Eun
Sutherland, Luke J.
Hasan, Tawfique
Gao, Mei
Vak, Doojin
author2 School of Materials Science and Engineering
author_facet School of Materials Science and Engineering
Ng, Leonard Wei Tat
An, Na Gyeong
Yang, Liu
Zhou, Yinhua
Chang, Dong Wook
Kim, Jueng-Eun
Sutherland, Luke J.
Hasan, Tawfique
Gao, Mei
Vak, Doojin
author_sort Ng, Leonard Wei Tat
collection NTU
description The quest for sustainable energy has led to significant advancements in photovoltaic (PV) technology. Traditional methods often lag, prompting the development of automated, high-throughput technologies. We introduce the MicroFactory, a self-driving digital twin that revolutionizes roll-to-roll (R2R) printed PVs through high-throughput, closed-loop optimization. This platform combines printing-inspired automation with machine learning (ML) models to enhance PV device scalability and performance. By fabricating, characterizing, and analyzing 11,800 organic PV devices within 24 h, we leverage vast datasets to predict and refine fabrication parameters. Achieving a record 9.35% power conversion efficiency (PCE), a 1% improvement over just a single iteration, this approach exemplifies the potential of ML-driven designs and R2R processes, setting a new standard for sustainable energy, and demonstrates the transformative potential of integrating ML-driven designs with fabrication processes.
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spelling ntu-10356/1788562024-07-12T15:44:33Z A printing-inspired digital twin for the self-driving, high-throughput, closed-loop optimization of roll-to-roll printed photovoltaics Ng, Leonard Wei Tat An, Na Gyeong Yang, Liu Zhou, Yinhua Chang, Dong Wook Kim, Jueng-Eun Sutherland, Luke J. Hasan, Tawfique Gao, Mei Vak, Doojin School of Materials Science and Engineering Engineering Machine learning Printed photovoltaics The quest for sustainable energy has led to significant advancements in photovoltaic (PV) technology. Traditional methods often lag, prompting the development of automated, high-throughput technologies. We introduce the MicroFactory, a self-driving digital twin that revolutionizes roll-to-roll (R2R) printed PVs through high-throughput, closed-loop optimization. This platform combines printing-inspired automation with machine learning (ML) models to enhance PV device scalability and performance. By fabricating, characterizing, and analyzing 11,800 organic PV devices within 24 h, we leverage vast datasets to predict and refine fabrication parameters. Achieving a record 9.35% power conversion efficiency (PCE), a 1% improvement over just a single iteration, this approach exemplifies the potential of ML-driven designs and R2R processes, setting a new standard for sustainable energy, and demonstrates the transformative potential of integrating ML-driven designs with fabrication processes. Ministry of Education (MOE) Nanyang Technological University Published version This work is supported by the Ministry of Education, Singapore, and the Nanyang Technological University’s College of Engineering International Postdoctoral Fellowship. This work was also supported by the Australian Center for Advanced Photovoltaics (ACAP) program funded by the Australian government through the Australian Renewable Energy Agency (ARENA). This work is also supported by the Basic Science Research Program through the National Research Foundation of Korea (NRF) funded by the Ministry of Education (2021R1A6A3A14039635). 2024-07-09T04:49:35Z 2024-07-09T04:49:35Z 2024 Journal Article Ng, L. W. T., An, N. G., Yang, L., Zhou, Y., Chang, D. W., Kim, J., Sutherland, L. J., Hasan, T., Gao, M. & Vak, D. (2024). A printing-inspired digital twin for the self-driving, high-throughput, closed-loop optimization of roll-to-roll printed photovoltaics. Cell Reports Physical Science, 5(6), 102038-. https://dx.doi.org/10.1016/j.xcrp.2024.102038 2666-3864 https://hdl.handle.net/10356/178856 10.1016/j.xcrp.2024.102038 2-s2.0-85196315158 6 5 102038 en Cell Reports Physical Science © 2024 The Author(s). Published by Elsevier Inc. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/). application/pdf
spellingShingle Engineering
Machine learning
Printed photovoltaics
Ng, Leonard Wei Tat
An, Na Gyeong
Yang, Liu
Zhou, Yinhua
Chang, Dong Wook
Kim, Jueng-Eun
Sutherland, Luke J.
Hasan, Tawfique
Gao, Mei
Vak, Doojin
A printing-inspired digital twin for the self-driving, high-throughput, closed-loop optimization of roll-to-roll printed photovoltaics
title A printing-inspired digital twin for the self-driving, high-throughput, closed-loop optimization of roll-to-roll printed photovoltaics
title_full A printing-inspired digital twin for the self-driving, high-throughput, closed-loop optimization of roll-to-roll printed photovoltaics
title_fullStr A printing-inspired digital twin for the self-driving, high-throughput, closed-loop optimization of roll-to-roll printed photovoltaics
title_full_unstemmed A printing-inspired digital twin for the self-driving, high-throughput, closed-loop optimization of roll-to-roll printed photovoltaics
title_short A printing-inspired digital twin for the self-driving, high-throughput, closed-loop optimization of roll-to-roll printed photovoltaics
title_sort printing inspired digital twin for the self driving high throughput closed loop optimization of roll to roll printed photovoltaics
topic Engineering
Machine learning
Printed photovoltaics
url https://hdl.handle.net/10356/178856
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