Misorientation and dislocation evolution in rapid residual stress relaxation by electropulsing

This study investigates the effect of high current density electropulsing on the material in a rapid stress relaxation process. An AISI 1020 steel was shot-peened to induce surface compressive residual stresses in a controlled manner and subsequently electropulsed to investigate the changes in micro...

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Main Authors: Bhowmik, Ayan, Tan, Jin Lee, Yang, Yongjing, Aprilia, Aprilia, Chia, Nicholas, Williams, Paul, Jones, Martyn, Zhou, Wei
Other Authors: School of Mechanical and Aerospace Engineering
Format: Journal Article
Language:English
Published: 2024
Subjects:
Online Access:https://hdl.handle.net/10356/179074
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author Bhowmik, Ayan
Tan, Jin Lee
Yang, Yongjing
Aprilia, Aprilia
Chia, Nicholas
Williams, Paul
Jones, Martyn
Zhou, Wei
author2 School of Mechanical and Aerospace Engineering
author_facet School of Mechanical and Aerospace Engineering
Bhowmik, Ayan
Tan, Jin Lee
Yang, Yongjing
Aprilia, Aprilia
Chia, Nicholas
Williams, Paul
Jones, Martyn
Zhou, Wei
author_sort Bhowmik, Ayan
collection NTU
description This study investigates the effect of high current density electropulsing on the material in a rapid stress relaxation process. An AISI 1020 steel was shot-peened to induce surface compressive residual stresses in a controlled manner and subsequently electropulsed to investigate the changes in microstructure and defect configuration. AISI 1020 steel was chosen as it has a simple microstructure (plain ferritic) and composition with low alloying conditions. It is an appropriate material to study the effect of transmitting electric pulses on the microstructural defect evolution. A combination of electron-backscattered diffraction and transmission electron microscopy proved to be an effective tool in characterizing the post-electropulsing effects critically. By application of electropulsing, a reduction in the surface residual stress layer was noticed. Also, reductions in misorientation and dislocation density together with the disentanglement of dislocations within the cold-worked layer were observed after electropulsing. Additionally, the annihilation of shot-peening-induced deformation bands beyond the residual layer depth was observed. These effects have been rationalised by taking into account the various possibilities of athermal effects of electropulsing.
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spelling ntu-10356/1790742024-07-17T02:21:15Z Misorientation and dislocation evolution in rapid residual stress relaxation by electropulsing Bhowmik, Ayan Tan, Jin Lee Yang, Yongjing Aprilia, Aprilia Chia, Nicholas Williams, Paul Jones, Martyn Zhou, Wei School of Mechanical and Aerospace Engineering Rolls-Royce@NTU Corporate Laboratory Engineering Electropulsing Residual stress This study investigates the effect of high current density electropulsing on the material in a rapid stress relaxation process. An AISI 1020 steel was shot-peened to induce surface compressive residual stresses in a controlled manner and subsequently electropulsed to investigate the changes in microstructure and defect configuration. AISI 1020 steel was chosen as it has a simple microstructure (plain ferritic) and composition with low alloying conditions. It is an appropriate material to study the effect of transmitting electric pulses on the microstructural defect evolution. A combination of electron-backscattered diffraction and transmission electron microscopy proved to be an effective tool in characterizing the post-electropulsing effects critically. By application of electropulsing, a reduction in the surface residual stress layer was noticed. Also, reductions in misorientation and dislocation density together with the disentanglement of dislocations within the cold-worked layer were observed after electropulsing. Additionally, the annihilation of shot-peening-induced deformation bands beyond the residual layer depth was observed. These effects have been rationalised by taking into account the various possibilities of athermal effects of electropulsing. Nanyang Technological University National Research Foundation (NRF) This work was financially supported by the National Research Foundation of Singapore, Rolls-Royce Singapore Pte. Ltd., and Nanyang Technological University through grants #002123-00009 and #002124-00009. 2024-07-17T02:21:15Z 2024-07-17T02:21:15Z 2025 Journal Article Bhowmik, A., Tan, J. L., Yang, Y., Aprilia, A., Chia, N., Williams, P., Jones, M. & Zhou, W. (2025). Misorientation and dislocation evolution in rapid residual stress relaxation by electropulsing. Journal of Materials Science and Technology, 209, 292-299. https://dx.doi.org/10.1016/j.jmst.2024.05.031 1005-0302 https://hdl.handle.net/10356/179074 10.1016/j.jmst.2024.05.031 2-s2.0-85195817158 209 292 299 en 002123-00009 002124-00009 Journal of Materials Science and Technology © 2024 Published by Elsevier Ltd on behalf of The editorial office of Journal of Materials Science & Technology. All rights reserved.
spellingShingle Engineering
Electropulsing
Residual stress
Bhowmik, Ayan
Tan, Jin Lee
Yang, Yongjing
Aprilia, Aprilia
Chia, Nicholas
Williams, Paul
Jones, Martyn
Zhou, Wei
Misorientation and dislocation evolution in rapid residual stress relaxation by electropulsing
title Misorientation and dislocation evolution in rapid residual stress relaxation by electropulsing
title_full Misorientation and dislocation evolution in rapid residual stress relaxation by electropulsing
title_fullStr Misorientation and dislocation evolution in rapid residual stress relaxation by electropulsing
title_full_unstemmed Misorientation and dislocation evolution in rapid residual stress relaxation by electropulsing
title_short Misorientation and dislocation evolution in rapid residual stress relaxation by electropulsing
title_sort misorientation and dislocation evolution in rapid residual stress relaxation by electropulsing
topic Engineering
Electropulsing
Residual stress
url https://hdl.handle.net/10356/179074
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