Optimization of 3D SU-8 microstructures using mask-less lithography and ultraviolet exposure
Maskless lithography has a broad prospect in fabricating 3D microstructures by negative photoresist SU-8, which is popular in MEMS and microfluidics application. Thus, in this dissertation project, I study the optimal UV exposure condition for the DMD-based maskless lithography and build some 3D mic...
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Format: | Thesis-Master by Coursework |
Language: | English |
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Nanyang Technological University
2024
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Online Access: | https://hdl.handle.net/10356/179410 |
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author | Zhu, Junlei |
author2 | Lee Seok Woo |
author_facet | Lee Seok Woo Zhu, Junlei |
author_sort | Zhu, Junlei |
collection | NTU |
description | Maskless lithography has a broad prospect in fabricating 3D microstructures by negative photoresist SU-8, which is popular in MEMS and microfluidics application. Thus, in this dissertation project, I study the optimal UV exposure condition for the DMD-based maskless lithography and build some 3D microstructures by SU-8 photoresist.
For SU-8 3050 under 10x Lens, the optimal results are obtained at 60%intensity with 300s exposure time. For SU-8 3010 under 10x Lens, the optimal results are obtained at 50% intensity with 200s exposure time or 60% intensity with 300s exposure time. For SU-8 3050 under 20x Lens, the optimal results are obtained at 70% intensity with 100s exposure time. For SU-8 3010 under 20x Lens, the optimal results are obtained at 40% intensity with 400s exposure time.
The 3D SU-8 microstructures can be fabricated by multi-exposure or shallow exposure methods. The former one is suitable for stacked patterns and the other one is suitable for bridge structures. A micromixer and several micro bridges are fabricated and evaluated by SEM. |
first_indexed | 2025-02-19T03:41:04Z |
format | Thesis-Master by Coursework |
id | ntu-10356/179410 |
institution | Nanyang Technological University |
language | English |
last_indexed | 2025-02-19T03:41:04Z |
publishDate | 2024 |
publisher | Nanyang Technological University |
record_format | dspace |
spelling | ntu-10356/1794102024-08-02T15:43:28Z Optimization of 3D SU-8 microstructures using mask-less lithography and ultraviolet exposure Zhu, Junlei Lee Seok Woo School of Electrical and Electronic Engineering Centre for Micro-/Nano-electronics (NOVITAS) sw.lee@ntu.edu.sg Chemistry Engineering Physics Maskless lithography UV exposure SU-8 Maskless lithography has a broad prospect in fabricating 3D microstructures by negative photoresist SU-8, which is popular in MEMS and microfluidics application. Thus, in this dissertation project, I study the optimal UV exposure condition for the DMD-based maskless lithography and build some 3D microstructures by SU-8 photoresist. For SU-8 3050 under 10x Lens, the optimal results are obtained at 60%intensity with 300s exposure time. For SU-8 3010 under 10x Lens, the optimal results are obtained at 50% intensity with 200s exposure time or 60% intensity with 300s exposure time. For SU-8 3050 under 20x Lens, the optimal results are obtained at 70% intensity with 100s exposure time. For SU-8 3010 under 20x Lens, the optimal results are obtained at 40% intensity with 400s exposure time. The 3D SU-8 microstructures can be fabricated by multi-exposure or shallow exposure methods. The former one is suitable for stacked patterns and the other one is suitable for bridge structures. A micromixer and several micro bridges are fabricated and evaluated by SEM. Master's degree 2024-07-31T08:24:34Z 2024-07-31T08:24:34Z 2024 Thesis-Master by Coursework Zhu, J. (2024). Optimization of 3D SU-8 microstructures using mask-less lithography and ultraviolet exposure. Master's thesis, Nanyang Technological University, Singapore. https://hdl.handle.net/10356/179410 https://hdl.handle.net/10356/179410 en application/pdf Nanyang Technological University |
spellingShingle | Chemistry Engineering Physics Maskless lithography UV exposure SU-8 Zhu, Junlei Optimization of 3D SU-8 microstructures using mask-less lithography and ultraviolet exposure |
title | Optimization of 3D SU-8 microstructures using mask-less lithography and ultraviolet exposure |
title_full | Optimization of 3D SU-8 microstructures using mask-less lithography and ultraviolet exposure |
title_fullStr | Optimization of 3D SU-8 microstructures using mask-less lithography and ultraviolet exposure |
title_full_unstemmed | Optimization of 3D SU-8 microstructures using mask-less lithography and ultraviolet exposure |
title_short | Optimization of 3D SU-8 microstructures using mask-less lithography and ultraviolet exposure |
title_sort | optimization of 3d su 8 microstructures using mask less lithography and ultraviolet exposure |
topic | Chemistry Engineering Physics Maskless lithography UV exposure SU-8 |
url | https://hdl.handle.net/10356/179410 |
work_keys_str_mv | AT zhujunlei optimizationof3dsu8microstructuresusingmasklesslithographyandultravioletexposure |