Machine learning and sequential subdomain optimization for ultrafast inverse design of 4D-printed active composite structures

Shape transformations of active composites (ACs) depend on the spatial distribution and active response of constituent materials. Voxel-level complex material distributions offer a vast possibility for attainable shape changes of 4D-printed ACs, while also posing a significant challenge in efficient...

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Main Authors: Sun, Xiaohao, Yu, Luxia, Yue, Liang, Zhou, Kun, Demoly, Frédéric, Zhao, Renee Ruike, Qi, H. Jerry
Other Authors: School of Mechanical and Aerospace Engineering
Format: Journal Article
Language:English
Published: 2024
Subjects:
Online Access:https://hdl.handle.net/10356/180317
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author Sun, Xiaohao
Yu, Luxia
Yue, Liang
Zhou, Kun
Demoly, Frédéric
Zhao, Renee Ruike
Qi, H. Jerry
author2 School of Mechanical and Aerospace Engineering
author_facet School of Mechanical and Aerospace Engineering
Sun, Xiaohao
Yu, Luxia
Yue, Liang
Zhou, Kun
Demoly, Frédéric
Zhao, Renee Ruike
Qi, H. Jerry
author_sort Sun, Xiaohao
collection NTU
description Shape transformations of active composites (ACs) depend on the spatial distribution and active response of constituent materials. Voxel-level complex material distributions offer a vast possibility for attainable shape changes of 4D-printed ACs, while also posing a significant challenge in efficiently designing material distributions to achieve target shape changes. Here, we present an integrated machine learning (ML) and sequential subdomain optimization (SSO) approach for ultrafast inverse designs of 4D-printed AC structures. By leveraging the inherent sequential dependency, a recurrent neural network ML model and SSO are seamlessly integrated. For multiple target shapes of various complexities, ML-SSO demonstrates superior performance in optimization accuracy and speed, delivering results within second(s). When integrated with computer vision, ML-SSO also enables an ultrafast, streamlined design-fabrication paradigm based on hand-drawn targets. Furthermore, ML-SSO empowered with a splicing strategy is capable of designing diverse lengthwise voxel configurations, thus showing exceptional adaptability to intricate target shapes with different lengths without compromising high speed and accuracy. As a comparison, for the benchmark three-period shape, the finite element and evolutionary algorithm (EA) method was estimated to need 219 days for the inverse design; the ML-EA achieved the design in 54 min; the new ML-SSO with splicing strategy requires only 1.97 s. By further leveraging appropriate symmetries, the highly efficient ML-SSO is employed to design active shape changes of 4D-printed lattice structures. The new ML-SSO approach thus provides a highly efficient tool for the design of various 4D-printed, shape-morphing AC structures.
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spelling ntu-10356/1803172024-10-01T05:50:15Z Machine learning and sequential subdomain optimization for ultrafast inverse design of 4D-printed active composite structures Sun, Xiaohao Yu, Luxia Yue, Liang Zhou, Kun Demoly, Frédéric Zhao, Renee Ruike Qi, H. Jerry School of Mechanical and Aerospace Engineering Singapore Centre for 3D Printing Engineering Active composites Morphing structures Shape transformations of active composites (ACs) depend on the spatial distribution and active response of constituent materials. Voxel-level complex material distributions offer a vast possibility for attainable shape changes of 4D-printed ACs, while also posing a significant challenge in efficiently designing material distributions to achieve target shape changes. Here, we present an integrated machine learning (ML) and sequential subdomain optimization (SSO) approach for ultrafast inverse designs of 4D-printed AC structures. By leveraging the inherent sequential dependency, a recurrent neural network ML model and SSO are seamlessly integrated. For multiple target shapes of various complexities, ML-SSO demonstrates superior performance in optimization accuracy and speed, delivering results within second(s). When integrated with computer vision, ML-SSO also enables an ultrafast, streamlined design-fabrication paradigm based on hand-drawn targets. Furthermore, ML-SSO empowered with a splicing strategy is capable of designing diverse lengthwise voxel configurations, thus showing exceptional adaptability to intricate target shapes with different lengths without compromising high speed and accuracy. As a comparison, for the benchmark three-period shape, the finite element and evolutionary algorithm (EA) method was estimated to need 219 days for the inverse design; the ML-EA achieved the design in 54 min; the new ML-SSO with splicing strategy requires only 1.97 s. By further leveraging appropriate symmetries, the highly efficient ML-SSO is employed to design active shape changes of 4D-printed lattice structures. The new ML-SSO approach thus provides a highly efficient tool for the design of various 4D-printed, shape-morphing AC structures. H.J.Q. acknowledges the support of an AFOSR grant (FA9550-20-1-0306; Dr. B.-L. “Les” Lee, Program Manager) and a gift fund from HP, Inc. 2024-10-01T05:50:15Z 2024-10-01T05:50:15Z 2024 Journal Article Sun, X., Yu, L., Yue, L., Zhou, K., Demoly, F., Zhao, R. R. & Qi, H. J. (2024). Machine learning and sequential subdomain optimization for ultrafast inverse design of 4D-printed active composite structures. Journal of the Mechanics and Physics of Solids, 186, 105561-. https://dx.doi.org/10.1016/j.jmps.2024.105561 0022-5096 https://hdl.handle.net/10356/180317 10.1016/j.jmps.2024.105561 2-s2.0-85186124953 186 105561 en Journal of the Mechanics and Physics of Solids © 2024 Elsevier Ltd. All rights reserved.
spellingShingle Engineering
Active composites
Morphing structures
Sun, Xiaohao
Yu, Luxia
Yue, Liang
Zhou, Kun
Demoly, Frédéric
Zhao, Renee Ruike
Qi, H. Jerry
Machine learning and sequential subdomain optimization for ultrafast inverse design of 4D-printed active composite structures
title Machine learning and sequential subdomain optimization for ultrafast inverse design of 4D-printed active composite structures
title_full Machine learning and sequential subdomain optimization for ultrafast inverse design of 4D-printed active composite structures
title_fullStr Machine learning and sequential subdomain optimization for ultrafast inverse design of 4D-printed active composite structures
title_full_unstemmed Machine learning and sequential subdomain optimization for ultrafast inverse design of 4D-printed active composite structures
title_short Machine learning and sequential subdomain optimization for ultrafast inverse design of 4D-printed active composite structures
title_sort machine learning and sequential subdomain optimization for ultrafast inverse design of 4d printed active composite structures
topic Engineering
Active composites
Morphing structures
url https://hdl.handle.net/10356/180317
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