Experimental investigation of tranverse vibration assisted machining
The novel concept of Transverse Vibration Assisted Machining (TVAM) is explored here. Experiments are conducted with and without transverse direction vibration and results compared. The experimental procedure involves orthogonal turning on conventional computer numeric control (CNC) lathe machine us...
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Format: | Thesis |
Language: | English |
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2010
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Online Access: | http://hdl.handle.net/10356/42245 |
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author | Ahmed Syed Adnan |
author2 | David Lee Butler |
author_facet | David Lee Butler Ahmed Syed Adnan |
author_sort | Ahmed Syed Adnan |
collection | NTU |
description | The novel concept of Transverse Vibration Assisted Machining (TVAM) is explored here. Experiments are conducted with and without transverse direction vibration and results compared. The experimental procedure involves orthogonal turning on conventional computer numeric control (CNC) lathe machine using a carbide tool. Aluminium alloy ‘Al-2024’ is used as the workpiece material. In the experimental setup, Branson’s converter/booster assembly and amplitude controller are used to provide the ultrasonic vibration to the cutting tool. The Kistler dynamometer and data acquisition (DAQ) system are used to store the real time cutting force data. The experimental results with respect to tool forces and chips thicknesses obtained from the TVAM setup is compared with that of conventional machining. Also, the surface roughness of machined work piece with different test cases is studied. The experimental results indicate that the tool forces, particularly cutting force reduces by inducing the transverse vibration amplitude during machining. Thrust force also shows the decreasing trend but not for all cases studied. In addition, TVAM also reduces the chip thickness and provides better surface finish when compared to conventional machining. |
first_indexed | 2024-10-01T06:59:20Z |
format | Thesis |
id | ntu-10356/42245 |
institution | Nanyang Technological University |
language | English |
last_indexed | 2024-10-01T06:59:20Z |
publishDate | 2010 |
record_format | dspace |
spelling | ntu-10356/422452023-03-11T17:02:30Z Experimental investigation of tranverse vibration assisted machining Ahmed Syed Adnan David Lee Butler Sathyan Subbiah School of Mechanical and Aerospace Engineering DRNTU::Engineering::Manufacturing::Plant engineering The novel concept of Transverse Vibration Assisted Machining (TVAM) is explored here. Experiments are conducted with and without transverse direction vibration and results compared. The experimental procedure involves orthogonal turning on conventional computer numeric control (CNC) lathe machine using a carbide tool. Aluminium alloy ‘Al-2024’ is used as the workpiece material. In the experimental setup, Branson’s converter/booster assembly and amplitude controller are used to provide the ultrasonic vibration to the cutting tool. The Kistler dynamometer and data acquisition (DAQ) system are used to store the real time cutting force data. The experimental results with respect to tool forces and chips thicknesses obtained from the TVAM setup is compared with that of conventional machining. Also, the surface roughness of machined work piece with different test cases is studied. The experimental results indicate that the tool forces, particularly cutting force reduces by inducing the transverse vibration amplitude during machining. Thrust force also shows the decreasing trend but not for all cases studied. In addition, TVAM also reduces the chip thickness and provides better surface finish when compared to conventional machining. Master of Science (Computer Integrated Manufacturing) 2010-10-05T07:38:36Z 2010-10-05T07:38:36Z 2009 2009 Thesis http://hdl.handle.net/10356/42245 en 108 p. application/pdf |
spellingShingle | DRNTU::Engineering::Manufacturing::Plant engineering Ahmed Syed Adnan Experimental investigation of tranverse vibration assisted machining |
title | Experimental investigation of tranverse vibration assisted machining |
title_full | Experimental investigation of tranverse vibration assisted machining |
title_fullStr | Experimental investigation of tranverse vibration assisted machining |
title_full_unstemmed | Experimental investigation of tranverse vibration assisted machining |
title_short | Experimental investigation of tranverse vibration assisted machining |
title_sort | experimental investigation of tranverse vibration assisted machining |
topic | DRNTU::Engineering::Manufacturing::Plant engineering |
url | http://hdl.handle.net/10356/42245 |
work_keys_str_mv | AT ahmedsyedadnan experimentalinvestigationoftranversevibrationassistedmachining |