Integration of measurement and process capability in a shop floor

To produce a robust statistical quality control result, it is important to have a good measurement system for an accurate analysis of the process capability. Therefore, measurement system analysis and process capability study are important parameters in manufacturing industries to validate what is m...

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Bibliographic Details
Main Author: Quek, Jiahe.
Other Authors: Yeo Swee Hock
Format: Final Year Project (FYP)
Language:English
Published: 2013
Subjects:
Online Access:http://hdl.handle.net/10356/55206
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author Quek, Jiahe.
author2 Yeo Swee Hock
author_facet Yeo Swee Hock
Quek, Jiahe.
author_sort Quek, Jiahe.
collection NTU
description To produce a robust statistical quality control result, it is important to have a good measurement system for an accurate analysis of the process capability. Therefore, measurement system analysis and process capability study are important parameters in manufacturing industries to validate what is manufactured in order to ensure the product meets the customers’ requirements. Process capability ratios are used to determine the capability of the manufacturing processes, while the precision to tolerance (P/T) ratio and gauge repeatability and reproducibility (R&R) are used to determine the measurement system capability. The measurement system analysis is usually conducted to verify the accuracy of the measuring instrument before the process capability study was carried out. The two-step method is inefficient for the industry. This report proposes a simple and easily understandable graphical representation integrating the P/T ratio, gauge R&R and process capability ratio Cp. The proposed graph uses the ANOVA method and informs on the gauge measurement and process capability directly. Two case studies were presented in this report to show how the graphical representation could be done on datasets. This graphical method could allow faster and more precise decision-making to align the manufacturing process to the customers’ requirements.
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spelling ntu-10356/552062023-03-04T18:27:13Z Integration of measurement and process capability in a shop floor Quek, Jiahe. Yeo Swee Hock School of Mechanical and Aerospace Engineering DRNTU::Engineering To produce a robust statistical quality control result, it is important to have a good measurement system for an accurate analysis of the process capability. Therefore, measurement system analysis and process capability study are important parameters in manufacturing industries to validate what is manufactured in order to ensure the product meets the customers’ requirements. Process capability ratios are used to determine the capability of the manufacturing processes, while the precision to tolerance (P/T) ratio and gauge repeatability and reproducibility (R&R) are used to determine the measurement system capability. The measurement system analysis is usually conducted to verify the accuracy of the measuring instrument before the process capability study was carried out. The two-step method is inefficient for the industry. This report proposes a simple and easily understandable graphical representation integrating the P/T ratio, gauge R&R and process capability ratio Cp. The proposed graph uses the ANOVA method and informs on the gauge measurement and process capability directly. Two case studies were presented in this report to show how the graphical representation could be done on datasets. This graphical method could allow faster and more precise decision-making to align the manufacturing process to the customers’ requirements. Bachelor of Engineering (Mechanical Engineering) 2013-12-30T06:02:52Z 2013-12-30T06:02:52Z 2013 2013 Final Year Project (FYP) http://hdl.handle.net/10356/55206 en Nanyang Technological University 49 p. application/pdf
spellingShingle DRNTU::Engineering
Quek, Jiahe.
Integration of measurement and process capability in a shop floor
title Integration of measurement and process capability in a shop floor
title_full Integration of measurement and process capability in a shop floor
title_fullStr Integration of measurement and process capability in a shop floor
title_full_unstemmed Integration of measurement and process capability in a shop floor
title_short Integration of measurement and process capability in a shop floor
title_sort integration of measurement and process capability in a shop floor
topic DRNTU::Engineering
url http://hdl.handle.net/10356/55206
work_keys_str_mv AT quekjiahe integrationofmeasurementandprocesscapabilityinashopfloor