Enhancement of subcooled pool boiling using 3D printed substrates with microstructures

Developments in modern technologies have allowed components of devices to be fabricated with the high compactness and complexity of high thermal dispatching capability. With the growing interest in additive manufacturing technique researches, selective laser melting (SLM) offers the flexibility to m...

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Bibliographic Details
Main Author: Zheng, Hanzhou
Other Authors: Leong Kai Choong
Format: Final Year Project (FYP)
Language:English
Published: 2015
Subjects:
Online Access:http://hdl.handle.net/10356/64589
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author Zheng, Hanzhou
author2 Leong Kai Choong
author_facet Leong Kai Choong
Zheng, Hanzhou
author_sort Zheng, Hanzhou
collection NTU
description Developments in modern technologies have allowed components of devices to be fabricated with the high compactness and complexity of high thermal dispatching capability. With the growing interest in additive manufacturing technique researches, selective laser melting (SLM) offers the flexibility to modify surface geometries quickly that are deemed difficult to fabricate by conventional machining. This technique employs a method of melting metallic powder layer by layer by a fibre-laser to ensure the bonding of powder in ensuring end product of highly restricted controlled dimension geometry and density. In the project, five similar surfaces of dimensions 10 mm × 10 mm ×1.5 mm have been printed using AlSi10Mg metallic powders of a range of 20 μm to 63 μm distribution sizes by SLM. Saturated pool boiling experiments were performed on these surfaces with HFE 7000 and FC 72 in a thermosyphon system. Microfins featured surfaces ranging 300 μm to 500 μm in fin spacing have been tested in FC 72. The results showed that increment of spacing and size of the square microfins enhances the heat transfer by up to 20% and heat transfer coefficient by at least 10%. For topographically different microcavities and microfins surfaces, heat transfer performance show approximately 40% difference. Different fluid properties affect the heat transfer performance significantly. The outcome varies with surface geometric and topographic changes in, plain, microfins and microcavities surfaces, in FC 72 and HFE 7000. Microcavities surface have shown an improvement of heat transfer approximately of 30% and heat transfer coefficient of nearly 40% in HFE 7000 compared to FC 72.
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spelling ntu-10356/645892023-03-04T18:39:36Z Enhancement of subcooled pool boiling using 3D printed substrates with microstructures Zheng, Hanzhou Leong Kai Choong Yang Chun, Charles School of Mechanical and Aerospace Engineering DRNTU::Science::Physics::Heat and thermodynamics Developments in modern technologies have allowed components of devices to be fabricated with the high compactness and complexity of high thermal dispatching capability. With the growing interest in additive manufacturing technique researches, selective laser melting (SLM) offers the flexibility to modify surface geometries quickly that are deemed difficult to fabricate by conventional machining. This technique employs a method of melting metallic powder layer by layer by a fibre-laser to ensure the bonding of powder in ensuring end product of highly restricted controlled dimension geometry and density. In the project, five similar surfaces of dimensions 10 mm × 10 mm ×1.5 mm have been printed using AlSi10Mg metallic powders of a range of 20 μm to 63 μm distribution sizes by SLM. Saturated pool boiling experiments were performed on these surfaces with HFE 7000 and FC 72 in a thermosyphon system. Microfins featured surfaces ranging 300 μm to 500 μm in fin spacing have been tested in FC 72. The results showed that increment of spacing and size of the square microfins enhances the heat transfer by up to 20% and heat transfer coefficient by at least 10%. For topographically different microcavities and microfins surfaces, heat transfer performance show approximately 40% difference. Different fluid properties affect the heat transfer performance significantly. The outcome varies with surface geometric and topographic changes in, plain, microfins and microcavities surfaces, in FC 72 and HFE 7000. Microcavities surface have shown an improvement of heat transfer approximately of 30% and heat transfer coefficient of nearly 40% in HFE 7000 compared to FC 72. Bachelor of Engineering (Mechanical Engineering) 2015-05-28T07:53:03Z 2015-05-28T07:53:03Z 2015 2015 Final Year Project (FYP) http://hdl.handle.net/10356/64589 en Nanyang Technological University 93 p. application/pdf
spellingShingle DRNTU::Science::Physics::Heat and thermodynamics
Zheng, Hanzhou
Enhancement of subcooled pool boiling using 3D printed substrates with microstructures
title Enhancement of subcooled pool boiling using 3D printed substrates with microstructures
title_full Enhancement of subcooled pool boiling using 3D printed substrates with microstructures
title_fullStr Enhancement of subcooled pool boiling using 3D printed substrates with microstructures
title_full_unstemmed Enhancement of subcooled pool boiling using 3D printed substrates with microstructures
title_short Enhancement of subcooled pool boiling using 3D printed substrates with microstructures
title_sort enhancement of subcooled pool boiling using 3d printed substrates with microstructures
topic DRNTU::Science::Physics::Heat and thermodynamics
url http://hdl.handle.net/10356/64589
work_keys_str_mv AT zhenghanzhou enhancementofsubcooledpoolboilingusing3dprintedsubstrateswithmicrostructures