Investigation of deformation behaviour during compression of miniature specimens using piezo-actuated micro-press

Miniaturization of metal forming process to micro forming level, which involves products with two dimensions smaller than 1 mm, gives rise to significant processing challenges. These challenges include added difficulty of material handling and process control, as well as changes in material and proc...

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Bibliographic Details
Main Author: Madathuppalayam Chenniappan Kapil Raja
Other Authors: Sylvie Jeanne Constance Castagne
Format: Thesis
Language:English
Published: 2016
Subjects:
Online Access:http://hdl.handle.net/10356/68574
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author Madathuppalayam Chenniappan Kapil Raja
author2 Sylvie Jeanne Constance Castagne
author_facet Sylvie Jeanne Constance Castagne
Madathuppalayam Chenniappan Kapil Raja
author_sort Madathuppalayam Chenniappan Kapil Raja
collection NTU
description Miniaturization of metal forming process to micro forming level, which involves products with two dimensions smaller than 1 mm, gives rise to significant processing challenges. These challenges include added difficulty of material handling and process control, as well as changes in material and process behaviours with changing size, called the size effects. These size effects create problems such as process scatter and the incongruence while applying the knowledge from conventional size metal forming to micro forming. In previous work, a piezo-electric actuated micro compression machine was developed in-house with the objective of enabling higher freedom in movement control and better accuracy for micro forming studies than typical off-the-shelf mechanical presses. This study aims to examine the effects of strain rate and work piece size on the flow stress of commercially pure Aluminium. Commercially pure Al is selected in this study as there is high demand for this material for consumer electronics. The micro compression study showed increasing flow stress with decreasing sample size. The effects of strain rate and size on the resulting microstructures are also presented.
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spelling ntu-10356/685742023-03-11T17:13:48Z Investigation of deformation behaviour during compression of miniature specimens using piezo-actuated micro-press Madathuppalayam Chenniappan Kapil Raja Sylvie Jeanne Constance Castagne School of Mechanical and Aerospace Engineering DRNTU::Engineering::Mechanical engineering Miniaturization of metal forming process to micro forming level, which involves products with two dimensions smaller than 1 mm, gives rise to significant processing challenges. These challenges include added difficulty of material handling and process control, as well as changes in material and process behaviours with changing size, called the size effects. These size effects create problems such as process scatter and the incongruence while applying the knowledge from conventional size metal forming to micro forming. In previous work, a piezo-electric actuated micro compression machine was developed in-house with the objective of enabling higher freedom in movement control and better accuracy for micro forming studies than typical off-the-shelf mechanical presses. This study aims to examine the effects of strain rate and work piece size on the flow stress of commercially pure Aluminium. Commercially pure Al is selected in this study as there is high demand for this material for consumer electronics. The micro compression study showed increasing flow stress with decreasing sample size. The effects of strain rate and size on the resulting microstructures are also presented. Master of Science (Precision Engineering) 2016-05-27T03:44:49Z 2016-05-27T03:44:49Z 2016 Thesis http://hdl.handle.net/10356/68574 en 67 p. application/pdf
spellingShingle DRNTU::Engineering::Mechanical engineering
Madathuppalayam Chenniappan Kapil Raja
Investigation of deformation behaviour during compression of miniature specimens using piezo-actuated micro-press
title Investigation of deformation behaviour during compression of miniature specimens using piezo-actuated micro-press
title_full Investigation of deformation behaviour during compression of miniature specimens using piezo-actuated micro-press
title_fullStr Investigation of deformation behaviour during compression of miniature specimens using piezo-actuated micro-press
title_full_unstemmed Investigation of deformation behaviour during compression of miniature specimens using piezo-actuated micro-press
title_short Investigation of deformation behaviour during compression of miniature specimens using piezo-actuated micro-press
title_sort investigation of deformation behaviour during compression of miniature specimens using piezo actuated micro press
topic DRNTU::Engineering::Mechanical engineering
url http://hdl.handle.net/10356/68574
work_keys_str_mv AT madathuppalayamchenniappankapilraja investigationofdeformationbehaviourduringcompressionofminiaturespecimensusingpiezoactuatedmicropress