Development of novel technology for fabrication of three-dimensional micro-components

A three-plate mold was designed and fabricated. The mold is capable of facilitating evacuation of air in the cavity, thermal control, cavity pressure monitoring and dimensional variation. Experimental parameters were varied to observe the changes in the molding process by cavity pressure monitoring...

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Bibliographic Details
Main Author: Ong, Nan Shing.
Other Authors: School of Mechanical and Production Engineering
Format: Research Report
Published: 2008
Subjects:
Online Access:http://hdl.handle.net/10356/6914
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author Ong, Nan Shing.
author2 School of Mechanical and Production Engineering
author_facet School of Mechanical and Production Engineering
Ong, Nan Shing.
author_sort Ong, Nan Shing.
collection NTU
description A three-plate mold was designed and fabricated. The mold is capable of facilitating evacuation of air in the cavity, thermal control, cavity pressure monitoring and dimensional variation. Experimental parameters were varied to observe the changes in the molding process by cavity pressure monitoring and part weight measurements. It was found that the mold temperature is the most significant parameter that affects the filling process in the cavity. Injection pressure and injection rate were of secondary importance. However, injection rate becomes more important as compared to injection pressure, when the dimension of the cavity is reduced. The injection time was found to be insignificant in the filling process and can be neglected. Comparison of molded parts using different polymers was studied. POM, LLDPE and PS were used in the filling of a 50um thick cavity. The filling of the cavity was found to be better when POM is used when compared to LLDPE and PS.
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spelling ntu-10356/69142020-06-01T10:44:38Z Development of novel technology for fabrication of three-dimensional micro-components Ong, Nan Shing. School of Mechanical and Production Engineering DRNTU::Engineering::Manufacturing::Product engineering A three-plate mold was designed and fabricated. The mold is capable of facilitating evacuation of air in the cavity, thermal control, cavity pressure monitoring and dimensional variation. Experimental parameters were varied to observe the changes in the molding process by cavity pressure monitoring and part weight measurements. It was found that the mold temperature is the most significant parameter that affects the filling process in the cavity. Injection pressure and injection rate were of secondary importance. However, injection rate becomes more important as compared to injection pressure, when the dimension of the cavity is reduced. The injection time was found to be insignificant in the filling process and can be neglected. Comparison of molded parts using different polymers was studied. POM, LLDPE and PS were used in the filling of a 50um thick cavity. The filling of the cavity was found to be better when POM is used when compared to LLDPE and PS. 2008-09-17T14:36:53Z 2008-09-17T14:36:53Z 2004 2004 Research Report http://hdl.handle.net/10356/6914 Nanyang Technological University application/pdf
spellingShingle DRNTU::Engineering::Manufacturing::Product engineering
Ong, Nan Shing.
Development of novel technology for fabrication of three-dimensional micro-components
title Development of novel technology for fabrication of three-dimensional micro-components
title_full Development of novel technology for fabrication of three-dimensional micro-components
title_fullStr Development of novel technology for fabrication of three-dimensional micro-components
title_full_unstemmed Development of novel technology for fabrication of three-dimensional micro-components
title_short Development of novel technology for fabrication of three-dimensional micro-components
title_sort development of novel technology for fabrication of three dimensional micro components
topic DRNTU::Engineering::Manufacturing::Product engineering
url http://hdl.handle.net/10356/6914
work_keys_str_mv AT ongnanshing developmentofnoveltechnologyforfabricationofthreedimensionalmicrocomponents