Ultrasonic evaluation of the bonding between two materials in order to predict the mechanical strength of the bond

Adhesives have many applications in engineering, for example, in the aerospace industry for repairs. Therefore, there is a pressing need to test whether these adhesives have adhered to the surfaces and bonded well. One adhesive that is commonly used, Araldite, needs to be mixed with an appropriate a...

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Bibliographic Details
Main Author: Muhammad Haziq Azmi
Other Authors: Lin Rongming
Format: Final Year Project (FYP)
Language:English
Published: 2019
Subjects:
Online Access:http://hdl.handle.net/10356/77344
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author Muhammad Haziq Azmi
author2 Lin Rongming
author_facet Lin Rongming
Muhammad Haziq Azmi
author_sort Muhammad Haziq Azmi
collection NTU
description Adhesives have many applications in engineering, for example, in the aerospace industry for repairs. Therefore, there is a pressing need to test whether these adhesives have adhered to the surfaces and bonded well. One adhesive that is commonly used, Araldite, needs to be mixed with an appropriate amount of hardener to obtain a strong bond. As these adhesives are used between surfaces, visual checks prove to be impossible which prompts for an alternative means of checking and testing. Non-destructive testing (NDT) fits this objective, which is to deliver the ability to determine the properties of the material without causing any adverse changes to it. In this project, the design of the test specimens follows closely with the American Society for Testing and Materials (ASTM) standards, D1002 for metal lap-joint. Ultrasonic evaluation on the lap-joint area will be conducted using A-scan machine and techniques. From the A-scan machine, the percentage screen of the first back-echo and adhesive signal will be obtained. Measurement of the distances between these two signals will be used to calculate the density and acoustic velocity of the different concentrations of adhesive used. After which the specimens will go through intron lap-joint shear test in order to quantify the property of the adhesive by its strength. Based on experimental data, the results show distinct difference in signals attained from the adhesive which is prepared according to the appropriate ratio from the one that has a disproportionate amount of resin or hardener. However, it is also shown that ultrasonic evaluation using A-scan is ineffective in quantifying the strength of the adhesive. Although ultrasonic evaluation has shown to be effective detecting if an adhesive has properly cured, further studies utilising different NDT techniques and analytical techniques may be required to effectively quantify the properties of the adhesive between two adherends.
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spelling ntu-10356/773442023-03-04T18:23:59Z Ultrasonic evaluation of the bonding between two materials in order to predict the mechanical strength of the bond Muhammad Haziq Azmi Lin Rongming School of Mechanical and Aerospace Engineering Brian Stephen Wong DRNTU::Engineering::Mechanical engineering Adhesives have many applications in engineering, for example, in the aerospace industry for repairs. Therefore, there is a pressing need to test whether these adhesives have adhered to the surfaces and bonded well. One adhesive that is commonly used, Araldite, needs to be mixed with an appropriate amount of hardener to obtain a strong bond. As these adhesives are used between surfaces, visual checks prove to be impossible which prompts for an alternative means of checking and testing. Non-destructive testing (NDT) fits this objective, which is to deliver the ability to determine the properties of the material without causing any adverse changes to it. In this project, the design of the test specimens follows closely with the American Society for Testing and Materials (ASTM) standards, D1002 for metal lap-joint. Ultrasonic evaluation on the lap-joint area will be conducted using A-scan machine and techniques. From the A-scan machine, the percentage screen of the first back-echo and adhesive signal will be obtained. Measurement of the distances between these two signals will be used to calculate the density and acoustic velocity of the different concentrations of adhesive used. After which the specimens will go through intron lap-joint shear test in order to quantify the property of the adhesive by its strength. Based on experimental data, the results show distinct difference in signals attained from the adhesive which is prepared according to the appropriate ratio from the one that has a disproportionate amount of resin or hardener. However, it is also shown that ultrasonic evaluation using A-scan is ineffective in quantifying the strength of the adhesive. Although ultrasonic evaluation has shown to be effective detecting if an adhesive has properly cured, further studies utilising different NDT techniques and analytical techniques may be required to effectively quantify the properties of the adhesive between two adherends. Bachelor of Engineering (Mechanical Engineering) 2019-05-27T07:24:59Z 2019-05-27T07:24:59Z 2019 Final Year Project (FYP) http://hdl.handle.net/10356/77344 en Nanyang Technological University 105 p. application/pdf
spellingShingle DRNTU::Engineering::Mechanical engineering
Muhammad Haziq Azmi
Ultrasonic evaluation of the bonding between two materials in order to predict the mechanical strength of the bond
title Ultrasonic evaluation of the bonding between two materials in order to predict the mechanical strength of the bond
title_full Ultrasonic evaluation of the bonding between two materials in order to predict the mechanical strength of the bond
title_fullStr Ultrasonic evaluation of the bonding between two materials in order to predict the mechanical strength of the bond
title_full_unstemmed Ultrasonic evaluation of the bonding between two materials in order to predict the mechanical strength of the bond
title_short Ultrasonic evaluation of the bonding between two materials in order to predict the mechanical strength of the bond
title_sort ultrasonic evaluation of the bonding between two materials in order to predict the mechanical strength of the bond
topic DRNTU::Engineering::Mechanical engineering
url http://hdl.handle.net/10356/77344
work_keys_str_mv AT muhammadhaziqazmi ultrasonicevaluationofthebondingbetweentwomaterialsinordertopredictthemechanicalstrengthofthebond