Time-Variant Simulation of Multi-Material Thermal Pultrusion

Pultrusion being the viable and economical process for producing constant cross-section composite products, many variants of it are being tried out. This paper embarks on the pultrusion with multi-materials; typically of polymer foam/glass fibre reinforced polymer (GFRP) sandwich panels. Unlike conv...

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Main Authors: Chen, X., Joshi, Sunil Chandrakant
Other Authors: School of Mechanical and Aerospace Engineering
Format: Journal Article
Language:English
Published: 2015
Subjects:
Online Access:https://hdl.handle.net/10356/81028
http://hdl.handle.net/10220/39015
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author Chen, X.
Joshi, Sunil Chandrakant
author2 School of Mechanical and Aerospace Engineering
author_facet School of Mechanical and Aerospace Engineering
Chen, X.
Joshi, Sunil Chandrakant
author_sort Chen, X.
collection NTU
description Pultrusion being the viable and economical process for producing constant cross-section composite products, many variants of it are being tried out. This paper embarks on the pultrusion with multi-materials; typically of polymer foam/glass fibre reinforced polymer (GFRP) sandwich panels. Unlike conventional composites pultrusion, this process with more than two material phases, one of them dry, poses a challenge in simulating the thermal co-curing within the die. In this paper, the formulation and development of three-dimensional, finite element/nodal control volume (FE/NCV) approach for such multi-material pultrusion is presented. The numerical features for handling the dry-wet material interfaces, material shrinkage, variations in pull speed and die heating, and foam-to-skin thickness ratio are discussed. Implementation of the FE/NCV procedure and its application in analyzing pultrusion of polymer foam/GFRP sandwich panels with multi-heater environment are presented.
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spelling ntu-10356/810282023-03-04T17:14:21Z Time-Variant Simulation of Multi-Material Thermal Pultrusion Chen, X. Joshi, Sunil Chandrakant School of Mechanical and Aerospace Engineering Pultrusion Curing Finite element analysis Process optimization Foam sandwich Pultrusion being the viable and economical process for producing constant cross-section composite products, many variants of it are being tried out. This paper embarks on the pultrusion with multi-materials; typically of polymer foam/glass fibre reinforced polymer (GFRP) sandwich panels. Unlike conventional composites pultrusion, this process with more than two material phases, one of them dry, poses a challenge in simulating the thermal co-curing within the die. In this paper, the formulation and development of three-dimensional, finite element/nodal control volume (FE/NCV) approach for such multi-material pultrusion is presented. The numerical features for handling the dry-wet material interfaces, material shrinkage, variations in pull speed and die heating, and foam-to-skin thickness ratio are discussed. Implementation of the FE/NCV procedure and its application in analyzing pultrusion of polymer foam/GFRP sandwich panels with multi-heater environment are presented. Accepted version 2015-12-09T08:20:52Z 2019-12-06T14:19:52Z 2015-12-09T08:20:52Z 2019-12-06T14:19:52Z 2010 Journal Article Joshi, S. C., & Chen, X. (2011). Time-Variant Simulation of Multi-Material Thermal Pultrusion. Applied Composite Materials, 18(4), 283-296. 0929-189X https://hdl.handle.net/10356/81028 http://hdl.handle.net/10220/39015 10.1007/s10443-010-9156-9 en Applied Composite Materials © 2010 Springer Science+Business Media B.V. This is the author created version of a work that has been peer reviewed and accepted for publication by Applied Composite Materials, Springer Science+Business Media B.V. It incorporates referee’s comments but changes resulting from the publishing process, such as copyediting, structural formatting, may not be reflected in this document. The published version is available at: [http://dx.doi.org/10.1007/s10443-010-9156-9]. 29 p. application/pdf
spellingShingle Pultrusion
Curing
Finite element analysis
Process optimization
Foam sandwich
Chen, X.
Joshi, Sunil Chandrakant
Time-Variant Simulation of Multi-Material Thermal Pultrusion
title Time-Variant Simulation of Multi-Material Thermal Pultrusion
title_full Time-Variant Simulation of Multi-Material Thermal Pultrusion
title_fullStr Time-Variant Simulation of Multi-Material Thermal Pultrusion
title_full_unstemmed Time-Variant Simulation of Multi-Material Thermal Pultrusion
title_short Time-Variant Simulation of Multi-Material Thermal Pultrusion
title_sort time variant simulation of multi material thermal pultrusion
topic Pultrusion
Curing
Finite element analysis
Process optimization
Foam sandwich
url https://hdl.handle.net/10356/81028
http://hdl.handle.net/10220/39015
work_keys_str_mv AT chenx timevariantsimulationofmultimaterialthermalpultrusion
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