Topology optimization of metallic locking compression plates produced using electron beam melting

Bone fixation plates currently used to treat traumatic fractured bones and to promote fracture healing are built with metallic materials such as stainless steel, cobalt and titanium and its alloys (e.g. CoCrMo and Ti6Al4V). However, due to significant differences between the mechanical properties...

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Main Authors: Al-Tamimi, Abdulsalam Abdulaziz, Peach, Chris, Bartolo, Paulo
Other Authors: School of Mechanical and Aerospace Engineering
Format: Conference Paper
Language:English
Published: 2018
Subjects:
Online Access:https://hdl.handle.net/10356/88567
http://hdl.handle.net/10220/45863
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author Al-Tamimi, Abdulsalam Abdulaziz
Peach, Chris
Bartolo, Paulo
author2 School of Mechanical and Aerospace Engineering
author_facet School of Mechanical and Aerospace Engineering
Al-Tamimi, Abdulsalam Abdulaziz
Peach, Chris
Bartolo, Paulo
author_sort Al-Tamimi, Abdulsalam Abdulaziz
collection NTU
description Bone fixation plates currently used to treat traumatic fractured bones and to promote fracture healing are built with metallic materials such as stainless steel, cobalt and titanium and its alloys (e.g. CoCrMo and Ti6Al4V). However, due to significant differences between the mechanical properties of these plates and native bone, stress shielding problems causing bone loss lead to deficient orthopedic treatment. This paper describes the use of Topology Optimization and Electron Beam Melting to redesign and fabricate novel plates based on a commercial standard one, minimizing the stress shielding phenomenon, by considering a compliance minimization approach, different mechanical loading conditions (tension and torsion) and volume reduction (25-75%). The optimized plates, present reduced stiffness due to the optimal distribution of material, maintaining their structural integrity. The optimized plates fabricated using additive manufacturing showed adequate shapes and proved the possibility of fabricating designs developed using topology optimization.
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spelling ntu-10356/885672020-09-24T20:11:29Z Topology optimization of metallic locking compression plates produced using electron beam melting Al-Tamimi, Abdulsalam Abdulaziz Peach, Chris Bartolo, Paulo School of Mechanical and Aerospace Engineering Proceedings of the 3rd International Conference on Progress in Additive Manufacturing (Pro-AM 2018) Singapore Centre for 3D Printing DRNTU::Engineering::Mechanical engineering::Prototyping Additive Manufacturing Bone Implants Bone fixation plates currently used to treat traumatic fractured bones and to promote fracture healing are built with metallic materials such as stainless steel, cobalt and titanium and its alloys (e.g. CoCrMo and Ti6Al4V). However, due to significant differences between the mechanical properties of these plates and native bone, stress shielding problems causing bone loss lead to deficient orthopedic treatment. This paper describes the use of Topology Optimization and Electron Beam Melting to redesign and fabricate novel plates based on a commercial standard one, minimizing the stress shielding phenomenon, by considering a compliance minimization approach, different mechanical loading conditions (tension and torsion) and volume reduction (25-75%). The optimized plates, present reduced stiffness due to the optimal distribution of material, maintaining their structural integrity. The optimized plates fabricated using additive manufacturing showed adequate shapes and proved the possibility of fabricating designs developed using topology optimization. Published version 2018-09-06T06:24:49Z 2019-12-06T17:06:16Z 2018-09-06T06:24:49Z 2019-12-06T17:06:16Z 2018 Conference Paper Al-Tamimi, A. A., Peach, C., & Bartolo, P. (2018). Topology optimization of metallic locking compression plates produced using electron beam melting. Proceedings of the 3rd International Conference on Progress in Additive Manufacturing (Pro-AM 2018), 364-369. doi:10.25341/D41G66 https://hdl.handle.net/10356/88567 http://hdl.handle.net/10220/45863 10.25341/D41G66 en © 2018 Nanyang Technological University. Published by Nanyang Technological University, Singapore. 6 p. application/pdf
spellingShingle DRNTU::Engineering::Mechanical engineering::Prototyping
Additive Manufacturing
Bone Implants
Al-Tamimi, Abdulsalam Abdulaziz
Peach, Chris
Bartolo, Paulo
Topology optimization of metallic locking compression plates produced using electron beam melting
title Topology optimization of metallic locking compression plates produced using electron beam melting
title_full Topology optimization of metallic locking compression plates produced using electron beam melting
title_fullStr Topology optimization of metallic locking compression plates produced using electron beam melting
title_full_unstemmed Topology optimization of metallic locking compression plates produced using electron beam melting
title_short Topology optimization of metallic locking compression plates produced using electron beam melting
title_sort topology optimization of metallic locking compression plates produced using electron beam melting
topic DRNTU::Engineering::Mechanical engineering::Prototyping
Additive Manufacturing
Bone Implants
url https://hdl.handle.net/10356/88567
http://hdl.handle.net/10220/45863
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AT bartolopaulo topologyoptimizationofmetalliclockingcompressionplatesproducedusingelectronbeammelting