Microstructural response and strain hardening in deep cold rolled nickel-based superalloy for aerospace application

Fatigue crack resistance is a critical factor for the performance of aero-engine components. Deep cold rolling (DCR) is one promising surface enhancement technique, as it generates deep compressive residual stresses with the good surface finish. In this work, the influence of DCR process on the micr...

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Main Authors: Kumar, Dharmesh, Idapalapati, Sridhar, Wei, Wang
Other Authors: School of Mechanical and Aerospace Engineering
Format: Journal Article
Language:English
Published: 2018
Subjects:
Online Access:https://hdl.handle.net/10356/88867
http://hdl.handle.net/10220/45988
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author Kumar, Dharmesh
Idapalapati, Sridhar
Wei, Wang
author2 School of Mechanical and Aerospace Engineering
author_facet School of Mechanical and Aerospace Engineering
Kumar, Dharmesh
Idapalapati, Sridhar
Wei, Wang
author_sort Kumar, Dharmesh
collection NTU
description Fatigue crack resistance is a critical factor for the performance of aero-engine components. Deep cold rolling (DCR) is one promising surface enhancement technique, as it generates deep compressive residual stresses with the good surface finish. In this work, the influence of DCR process on the microstructure and mechanical properties of nickel-based superalloy (Udimet 720Li) was investigated. After DCR process, a deep layer of compressive residual stress up to 1mm was observed, which agrees well with the depth profile of Vickers micro-hardness. Statistical analysis of Grain Orientation Spread (GOS) in the Electron Back Scattered Diffraction (EBSD) map also shows the presence of strain hardening layer after the DCR process. Results are discussed with a focus on the strengthening mechanism through grain refinement, the addition of Low Angle Grain Boundaries (LAGBs), and intragranular deformation in the sub-surface. Overall, this fundamental understanding could shed light on a new pathway to develop nickel-based superalloys with an excellent mechanical performance for aerospace applications.
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spelling ntu-10356/888672023-03-04T17:13:25Z Microstructural response and strain hardening in deep cold rolled nickel-based superalloy for aerospace application Kumar, Dharmesh Idapalapati, Sridhar Wei, Wang School of Mechanical and Aerospace Engineering DRNTU::Engineering::Aeronautical engineering Deep Cold Rolling Nickel-based Superalloys Fatigue crack resistance is a critical factor for the performance of aero-engine components. Deep cold rolling (DCR) is one promising surface enhancement technique, as it generates deep compressive residual stresses with the good surface finish. In this work, the influence of DCR process on the microstructure and mechanical properties of nickel-based superalloy (Udimet 720Li) was investigated. After DCR process, a deep layer of compressive residual stress up to 1mm was observed, which agrees well with the depth profile of Vickers micro-hardness. Statistical analysis of Grain Orientation Spread (GOS) in the Electron Back Scattered Diffraction (EBSD) map also shows the presence of strain hardening layer after the DCR process. Results are discussed with a focus on the strengthening mechanism through grain refinement, the addition of Low Angle Grain Boundaries (LAGBs), and intragranular deformation in the sub-surface. Overall, this fundamental understanding could shed light on a new pathway to develop nickel-based superalloys with an excellent mechanical performance for aerospace applications. ASTAR (Agency for Sci., Tech. and Research, S’pore) Published version 2018-09-13T03:56:04Z 2019-12-06T17:12:43Z 2018-09-13T03:56:04Z 2019-12-06T17:12:43Z 2018 Journal Article Kumar, D., Idapalapati, S., & Wei, W. (2018). Microstructural Response and Strain Hardening in Deep Cold Rolled Nickel-based Superalloy for Aerospace Application. Procedia CIRP, 71, 374-379. doi:10.1016/j.procir.2018.05.044 2212-8271 https://hdl.handle.net/10356/88867 http://hdl.handle.net/10220/45988 10.1016/j.procir.2018.05.044 en Procedia CIRP © 2018 The Author(s). Published by Elsevier Ltd. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/). 6 p. application/pdf
spellingShingle DRNTU::Engineering::Aeronautical engineering
Deep Cold Rolling
Nickel-based Superalloys
Kumar, Dharmesh
Idapalapati, Sridhar
Wei, Wang
Microstructural response and strain hardening in deep cold rolled nickel-based superalloy for aerospace application
title Microstructural response and strain hardening in deep cold rolled nickel-based superalloy for aerospace application
title_full Microstructural response and strain hardening in deep cold rolled nickel-based superalloy for aerospace application
title_fullStr Microstructural response and strain hardening in deep cold rolled nickel-based superalloy for aerospace application
title_full_unstemmed Microstructural response and strain hardening in deep cold rolled nickel-based superalloy for aerospace application
title_short Microstructural response and strain hardening in deep cold rolled nickel-based superalloy for aerospace application
title_sort microstructural response and strain hardening in deep cold rolled nickel based superalloy for aerospace application
topic DRNTU::Engineering::Aeronautical engineering
Deep Cold Rolling
Nickel-based Superalloys
url https://hdl.handle.net/10356/88867
http://hdl.handle.net/10220/45988
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