Correlation-based estimation of cutting force coefficients for ball-end milling

This article presents a methodology to estimate cutting force coefficients based on the least squares approximation using correlation factor between the estimated and measured cutting forces in order to determine the corresponding tool angular position. This method can be applied on measured cutting...

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Main Authors: Dhupia, Jaspreet Singh, Girsang, Irving P.
Other Authors: School of Mechanical and Aerospace Engineering
Format: Journal Article
Language:English
Published: 2013
Subjects:
Online Access:https://hdl.handle.net/10356/96136
http://hdl.handle.net/10220/17310
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author Dhupia, Jaspreet Singh
Girsang, Irving P.
author2 School of Mechanical and Aerospace Engineering
author_facet School of Mechanical and Aerospace Engineering
Dhupia, Jaspreet Singh
Girsang, Irving P.
author_sort Dhupia, Jaspreet Singh
collection NTU
description This article presents a methodology to estimate cutting force coefficients based on the least squares approximation using correlation factor between the estimated and measured cutting forces in order to determine the corresponding tool angular position. This method can be applied on measured cutting force data over any small interval of time that need not contain information of the time instant when the cutting tool enters the workpiece, which has been the main requirement in the conventional method. This allows a quick estimation of the cutting force coefficients regardless of the chosen cutting conditions and tool-workpiece material, which is often the case in industrial machining processes. This proposed method has been validated by comparison of cutting force coefficients obtained using conventional estimation technique for a slot ball-end milling test. Besides being useful for predictive evaluation of forces, such estimation of cutting force coefficients of the cutting force model can be useful for understanding variations in cutting process over the tool life and can assist in online monitoring and process optimization.
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spelling ntu-10356/961362020-03-07T13:19:27Z Correlation-based estimation of cutting force coefficients for ball-end milling Dhupia, Jaspreet Singh Girsang, Irving P. School of Mechanical and Aerospace Engineering DRNTU::Engineering::Mechanical engineering This article presents a methodology to estimate cutting force coefficients based on the least squares approximation using correlation factor between the estimated and measured cutting forces in order to determine the corresponding tool angular position. This method can be applied on measured cutting force data over any small interval of time that need not contain information of the time instant when the cutting tool enters the workpiece, which has been the main requirement in the conventional method. This allows a quick estimation of the cutting force coefficients regardless of the chosen cutting conditions and tool-workpiece material, which is often the case in industrial machining processes. This proposed method has been validated by comparison of cutting force coefficients obtained using conventional estimation technique for a slot ball-end milling test. Besides being useful for predictive evaluation of forces, such estimation of cutting force coefficients of the cutting force model can be useful for understanding variations in cutting process over the tool life and can assist in online monitoring and process optimization. 2013-11-05T07:26:57Z 2019-12-06T19:26:13Z 2013-11-05T07:26:57Z 2019-12-06T19:26:13Z 2012 2012 Journal Article Dhupia, J., & Girsang, I. (2012). Correlation-based estimation of cutting force coefficients for ball-end milling. Machining science and technology, 16(2), 287-303. https://hdl.handle.net/10356/96136 http://hdl.handle.net/10220/17310 10.1080/10910344.2012.673978 en Machining science and technology
spellingShingle DRNTU::Engineering::Mechanical engineering
Dhupia, Jaspreet Singh
Girsang, Irving P.
Correlation-based estimation of cutting force coefficients for ball-end milling
title Correlation-based estimation of cutting force coefficients for ball-end milling
title_full Correlation-based estimation of cutting force coefficients for ball-end milling
title_fullStr Correlation-based estimation of cutting force coefficients for ball-end milling
title_full_unstemmed Correlation-based estimation of cutting force coefficients for ball-end milling
title_short Correlation-based estimation of cutting force coefficients for ball-end milling
title_sort correlation based estimation of cutting force coefficients for ball end milling
topic DRNTU::Engineering::Mechanical engineering
url https://hdl.handle.net/10356/96136
http://hdl.handle.net/10220/17310
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