Experimental characterization and modeling of the mechanical properties of Cu–Cu thermocompression bonds for three-dimensional integrated circuits

An analytical model is proposed which relates the bonding temperature, pressure and duration with the integrity of metal–metal thermocompressionbonds. Unlike previous models, this approach takes into account the pressure-dependent time evolution of the thermocompressionbond formation. The model allo...

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Main Authors: Made, Riko I., Thompson, Carl V., Gan, Chee Lip, Yan, Li Ling, Kor, Katherine Hwee Boon, Chia, Hong Ling, Pey, Kin Leong
Other Authors: School of Materials Science & Engineering
Format: Journal Article
Language:English
Published: 2012
Subjects:
Online Access:https://hdl.handle.net/10356/96939
http://hdl.handle.net/10220/8174
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author Made, Riko I.
Thompson, Carl V.
Gan, Chee Lip
Yan, Li Ling
Kor, Katherine Hwee Boon
Chia, Hong Ling
Pey, Kin Leong
author2 School of Materials Science & Engineering
author_facet School of Materials Science & Engineering
Made, Riko I.
Thompson, Carl V.
Gan, Chee Lip
Yan, Li Ling
Kor, Katherine Hwee Boon
Chia, Hong Ling
Pey, Kin Leong
author_sort Made, Riko I.
collection NTU
description An analytical model is proposed which relates the bonding temperature, pressure and duration with the integrity of metal–metal thermocompressionbonds. Unlike previous models, this approach takes into account the pressure-dependent time evolution of the thermocompressionbond formation. The model allows calculation of the true contact area of rough surfaces, based on a creep-dominated plastic deformation. Verification of the model was provided through experiments on Cu–Cuthermocompressionbonds of electroplated Cu on diced silicon wafers with chemically/mechanically polished surfaces. The samples were bonded at a range of temperatures, pressures and times. Shear strength measurements were used to characterize the effects of the bonding parameters on the interface bond strength. Calculated true contact area and bond shear strength can be related by a single proportionality factor. The model can be used to predict the thermocompressionbond quality for given bonding parameters and process optimization for reliable bonds, thus assisting in the adoption of the Cuthermocompressionbond process in three-dimensionalintegratedcircuit applications.
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spelling ntu-10356/969392020-06-01T10:13:32Z Experimental characterization and modeling of the mechanical properties of Cu–Cu thermocompression bonds for three-dimensional integrated circuits Made, Riko I. Thompson, Carl V. Gan, Chee Lip Yan, Li Ling Kor, Katherine Hwee Boon Chia, Hong Ling Pey, Kin Leong School of Materials Science & Engineering School of Electrical and Electronic Engineering DRNTU::Engineering::Electrical and electronic engineering::Integrated circuits An analytical model is proposed which relates the bonding temperature, pressure and duration with the integrity of metal–metal thermocompressionbonds. Unlike previous models, this approach takes into account the pressure-dependent time evolution of the thermocompressionbond formation. The model allows calculation of the true contact area of rough surfaces, based on a creep-dominated plastic deformation. Verification of the model was provided through experiments on Cu–Cuthermocompressionbonds of electroplated Cu on diced silicon wafers with chemically/mechanically polished surfaces. The samples were bonded at a range of temperatures, pressures and times. Shear strength measurements were used to characterize the effects of the bonding parameters on the interface bond strength. Calculated true contact area and bond shear strength can be related by a single proportionality factor. The model can be used to predict the thermocompressionbond quality for given bonding parameters and process optimization for reliable bonds, thus assisting in the adoption of the Cuthermocompressionbond process in three-dimensionalintegratedcircuit applications. 2012-05-29T07:54:52Z 2019-12-06T19:36:54Z 2012-05-29T07:54:52Z 2019-12-06T19:36:54Z 2012 2012 Journal Article Made, R. I., Gan, C. L., Yan, L., Kor, K. H. B., Chia, H. L., Pey, K. L., et al. (2012). Experimental characterization and modeling of the mechanical properties of Cu–Cu thermocompression bonds for three-dimensional integrated circuits. Acta Materialia, 60(2), 578–587. https://hdl.handle.net/10356/96939 http://hdl.handle.net/10220/8174 10.1016/j.actamat.2011.09.038 166522 en Acta materialia © 2011 Acta Materialia Inc. This is the author created version of a work that has been peer reviewed and accepted for publication in Acta materialia, published by Elsevier on behalf of Acta Materialia Inc. It incorporates referee’s comments but changes resulting from the publishing process, such as copyediting, structural formatting, may not be reflected in this document. The published version is available at: [DOI: http://dx.doi.org/10.1016/j.actamat.2011.09.038]. 10 p. application/pdf
spellingShingle DRNTU::Engineering::Electrical and electronic engineering::Integrated circuits
Made, Riko I.
Thompson, Carl V.
Gan, Chee Lip
Yan, Li Ling
Kor, Katherine Hwee Boon
Chia, Hong Ling
Pey, Kin Leong
Experimental characterization and modeling of the mechanical properties of Cu–Cu thermocompression bonds for three-dimensional integrated circuits
title Experimental characterization and modeling of the mechanical properties of Cu–Cu thermocompression bonds for three-dimensional integrated circuits
title_full Experimental characterization and modeling of the mechanical properties of Cu–Cu thermocompression bonds for three-dimensional integrated circuits
title_fullStr Experimental characterization and modeling of the mechanical properties of Cu–Cu thermocompression bonds for three-dimensional integrated circuits
title_full_unstemmed Experimental characterization and modeling of the mechanical properties of Cu–Cu thermocompression bonds for three-dimensional integrated circuits
title_short Experimental characterization and modeling of the mechanical properties of Cu–Cu thermocompression bonds for three-dimensional integrated circuits
title_sort experimental characterization and modeling of the mechanical properties of cu cu thermocompression bonds for three dimensional integrated circuits
topic DRNTU::Engineering::Electrical and electronic engineering::Integrated circuits
url https://hdl.handle.net/10356/96939
http://hdl.handle.net/10220/8174
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