DESAIN IMPLAN SENDI PANGGUL DAN SIMULASI PROSES PEMBUATAN FEMORAL STEM MELALUI PROSES COLD FORMING PADA MATERIAL STAINLESS STEEL 316L MENGGUNAKAN METODE ELEMEN HINGGA

Stress analysis simulation is used to determine stress distribution in implant. Femoral stem that is designed have to can be made by cold forming, so cold forming simulation is required to determine whether the manufacturing process of design is possible with cold forming or not. Hip prosthesis impl...

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Bibliographic Details
Main Authors: , DANY HENDIANA, , Dr. Suyitno.,S.T.,M.Sc
Format: Thesis
Published: [Yogyakarta] : Universitas Gadjah Mada 2013
Subjects:
ETD
Description
Summary:Stress analysis simulation is used to determine stress distribution in implant. Femoral stem that is designed have to can be made by cold forming, so cold forming simulation is required to determine whether the manufacturing process of design is possible with cold forming or not. Hip prosthesis implant design was a hip prosthesis with cement. Stress analysis simulation was performed by static loading which was taken at peak load when walking, running, stumbling, one leg stand, stair climbing, and variation of hip prosthesis design consist of femoral stem 6 mm and 8 mm thickness, hole and without hole hip prosthesis. In the simulation, implant was inserted to femur bone with assumtion that femur bone was aranged by cancellous, cortical bone, and bone cement. Materials for femoral head and femoral stem were stainless steel 316L. Cold forming simulation used displacement in vertical direction to deformed stainless steel 316L plate. Pressuring component moved in vertical direction as long as 20 mm. Pressuring component movement was causing deformation on plate and filled the space of dies. Pressuring component and dies were ridig body. In stress analysis simulation, Femoral stem with plate thickness 8 mm was the best design. Maximum stress occured when stumbling loading condition. Maximum stress in femoral stem 8 mm thickness was 428 MPa and 613,6 MPa in femoral stem 6 mm thickness. Hole in femoral stem didn�t give serious affect on maximum stress. Cold forming process when pressuring component moved 13 mm, the plate had been deformed and filled all of dies space. When plate moved from 14 mm to 15 mm, it just increased yield strength from material. Plastic strain indicated that new shape of plate could not back to initial shape