PRARANCANGAN PABRIK DIETIL MALONAT DARI ASAM MONOKHLOR ASETAT KAPASITAS 12.000 TON / TAHUN

Diethyl malonate plant from monochloracetic acid design with a production capacity of 12,000 tons / year. Diethyl malonate is really needed as raw material in many industry, especially in medical, vitamin and pharmacy industry. Manufacturing process with the following steps: dissolution of raw mater...

Full description

Bibliographic Details
Main Authors: , MIRZAL ANDRIANSYAH, , Indra Perdana, ST, MT, Ph.D.
Format: Thesis
Published: [Yogyakarta] : Universitas Gadjah Mada 2014
Subjects:
ETD
_version_ 1826047927035887616
author , MIRZAL ANDRIANSYAH
, Indra Perdana, ST, MT, Ph.D.
author_facet , MIRZAL ANDRIANSYAH
, Indra Perdana, ST, MT, Ph.D.
author_sort , MIRZAL ANDRIANSYAH
collection UGM
description Diethyl malonate plant from monochloracetic acid design with a production capacity of 12,000 tons / year. Diethyl malonate is really needed as raw material in many industry, especially in medical, vitamin and pharmacy industry. Manufacturing process with the following steps: dissolution of raw materials, salt formation, sianifikasi reaction, the esterification reaction and product separation and purification processes in the form of decantation process and distillation process. The plant will be established in Gresik, East Java with a land area of 4 hectares. To product diethyl malonate with the capacity 12,000 tons/ year, the materials needed are monochloracetic acid as much as 8723.4 tons/ year, NaOH 40 % as much as 9229.92 tons/ year, NaCN as much as 4526.52 tons/ year, ethanol 95 % as much as 8940.48 tons/year, H2SO4 98 % as much as 8310.248 tons/year and benzene as much as 217.08 tons/year. Beside that, to support this process, the utility takes water as much as 80615.262 M 3 / year, 868.81 kVA electrical needs, and steams 351.301 kgs / hour. Fixed capital required amounted to US$ 60,894,445 + Rp. 126,574,858,327 and working capital US$ 13,686,946 + Rp 19,942,836,010. Profit before tax is Rp. 10,469,379. And profit after tax is Rp. 5,234,689. From the results of calculations, the Return on Investment (ROI) before taxes 31,77 % and 15,88 % after tax. Pay Out Time (POT) before taxes 2,4 years, 3,86 years after tax. Break Even Point 40,70%, Shut Down Point 16,4% and Discounted Cash Flow Rate Of Return 31,38%. From the results of the feasibility study plants through economic evaluations have been done on plant diethyl malonate from monochloracetic acid with a production capacity of 12,000 tons / year can be concluded that the plant deserves to be studied further.
first_indexed 2024-03-13T23:18:53Z
format Thesis
id oai:generic.eprints.org:127939
institution Universiti Gadjah Mada
last_indexed 2024-03-13T23:18:53Z
publishDate 2014
publisher [Yogyakarta] : Universitas Gadjah Mada
record_format dspace
spelling oai:generic.eprints.org:1279392016-03-04T08:00:02Z https://repository.ugm.ac.id/127939/ PRARANCANGAN PABRIK DIETIL MALONAT DARI ASAM MONOKHLOR ASETAT KAPASITAS 12.000 TON / TAHUN , MIRZAL ANDRIANSYAH , Indra Perdana, ST, MT, Ph.D. ETD Diethyl malonate plant from monochloracetic acid design with a production capacity of 12,000 tons / year. Diethyl malonate is really needed as raw material in many industry, especially in medical, vitamin and pharmacy industry. Manufacturing process with the following steps: dissolution of raw materials, salt formation, sianifikasi reaction, the esterification reaction and product separation and purification processes in the form of decantation process and distillation process. The plant will be established in Gresik, East Java with a land area of 4 hectares. To product diethyl malonate with the capacity 12,000 tons/ year, the materials needed are monochloracetic acid as much as 8723.4 tons/ year, NaOH 40 % as much as 9229.92 tons/ year, NaCN as much as 4526.52 tons/ year, ethanol 95 % as much as 8940.48 tons/year, H2SO4 98 % as much as 8310.248 tons/year and benzene as much as 217.08 tons/year. Beside that, to support this process, the utility takes water as much as 80615.262 M 3 / year, 868.81 kVA electrical needs, and steams 351.301 kgs / hour. Fixed capital required amounted to US$ 60,894,445 + Rp. 126,574,858,327 and working capital US$ 13,686,946 + Rp 19,942,836,010. Profit before tax is Rp. 10,469,379. And profit after tax is Rp. 5,234,689. From the results of calculations, the Return on Investment (ROI) before taxes 31,77 % and 15,88 % after tax. Pay Out Time (POT) before taxes 2,4 years, 3,86 years after tax. Break Even Point 40,70%, Shut Down Point 16,4% and Discounted Cash Flow Rate Of Return 31,38%. From the results of the feasibility study plants through economic evaluations have been done on plant diethyl malonate from monochloracetic acid with a production capacity of 12,000 tons / year can be concluded that the plant deserves to be studied further. [Yogyakarta] : Universitas Gadjah Mada 2014 Thesis NonPeerReviewed , MIRZAL ANDRIANSYAH and , Indra Perdana, ST, MT, Ph.D. (2014) PRARANCANGAN PABRIK DIETIL MALONAT DARI ASAM MONOKHLOR ASETAT KAPASITAS 12.000 TON / TAHUN. UNSPECIFIED thesis, UNSPECIFIED. http://etd.ugm.ac.id/index.php?mod=penelitian_detail&sub=PenelitianDetail&act=view&typ=html&buku_id=68256
spellingShingle ETD
, MIRZAL ANDRIANSYAH
, Indra Perdana, ST, MT, Ph.D.
PRARANCANGAN PABRIK DIETIL MALONAT DARI ASAM MONOKHLOR ASETAT KAPASITAS 12.000 TON / TAHUN
title PRARANCANGAN PABRIK DIETIL MALONAT DARI ASAM MONOKHLOR ASETAT KAPASITAS 12.000 TON / TAHUN
title_full PRARANCANGAN PABRIK DIETIL MALONAT DARI ASAM MONOKHLOR ASETAT KAPASITAS 12.000 TON / TAHUN
title_fullStr PRARANCANGAN PABRIK DIETIL MALONAT DARI ASAM MONOKHLOR ASETAT KAPASITAS 12.000 TON / TAHUN
title_full_unstemmed PRARANCANGAN PABRIK DIETIL MALONAT DARI ASAM MONOKHLOR ASETAT KAPASITAS 12.000 TON / TAHUN
title_short PRARANCANGAN PABRIK DIETIL MALONAT DARI ASAM MONOKHLOR ASETAT KAPASITAS 12.000 TON / TAHUN
title_sort prarancangan pabrik dietil malonat dari asam monokhlor asetat kapasitas 12 000 ton tahun
topic ETD
work_keys_str_mv AT mirzalandriansyah prarancanganpabrikdietilmalonatdariasammonokhlorasetatkapasitas12000tontahun
AT indraperdanastmtphd prarancanganpabrikdietilmalonatdariasammonokhlorasetatkapasitas12000tontahun