EVALUASI PENANGANAN MATERIAL SECARA MANUAL PADA OPERATOR MESIN SMALL PRESS DAN BIG PRESS DENGAN METODE OCCUPATIONAL REPETITIVE ACTION (OCRA) INDEX (Studi Kasus: PT New Armada)

Problem faced by operators on pressing line at PT New Armada due to the activity of Manual Material Handling (MMH) is performed repeatedly with over the number of lots that many. Problem operators complained of MMH is a result of muscle pain in some parts of the body. In the process of pressing the...

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Bibliographic Details
Main Authors: , MUHAMMAD HAFIDZ FAQIHUDIN, , Janu Pardadi Ir., M.T.
Format: Thesis
Published: [Yogyakarta] : Universitas Gadjah Mada 2014
Subjects:
ETD
Description
Summary:Problem faced by operators on pressing line at PT New Armada due to the activity of Manual Material Handling (MMH) is performed repeatedly with over the number of lots that many. Problem operators complained of MMH is a result of muscle pain in some parts of the body. In the process of pressing the activities undertaken is to reach, grasp, move, and position the material on the machine Small Press and Big Press. Methods Occupational Repetitive Action (OCRA) index is a method used in the evaluation and further analysis on the activity. Evaluation is done by loading the work - related activity in the upper body. The results of the analysis OCRA index method is expected to reduce that risk ergonomics MMH activities that occur can be reduced. Research object observed is pressing for a machine operator 10 and the Small Press 4 for Big machines Press. The data is taken complaints operators, the number of lots and heavy material, video work activities, the data duration of action. Furthermore, the data is evaluated and analyzed ergonomics risk by the OCRA method then given recommendations for improvement and evaliation again. The results obtained with the method of calculation of the OCRA index for Small Press machine with a maximum of 23 lots index value obtained was 98.94. Average number of lots is 19 lots average index value of 60.33 was obtained. While in the Big Press machine with lots of lots by 45 index gained 73.53 value and average lot size of 39 lots and index values obtained 67,40. The assessment of risk at the level of the highest ergonomic work which means needs to be repaired and review. Recommendations for improvement comprises ergonomic control and administrative control. Ergonomic control comprises adding workbench design, time off policy changes, additions at every press machine operator, while administrative control comprises rule making and supervision of the use of protective equipment, provisioning and job training. The results if aplication after of the calculation method ocra index values obtained for 4.49 and 4.48 Small Press Big Press obtained while index value of 4.40, meaning that the risk level of ergonomics in the work has reached the level of light.