Investigation on the surface finish, MRR and the surface damage during the EDM of tungsten carbide

EDM is a nontraditional method of removing material by a series of rapidly recurring electric discharges between an electrode (the cutting tool) and the workpiece, in a medium of a dielectric fluid. EDM is a precision machining technique and is used in making dies and molds of extremely hard materi...

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Main Authors: Khan, Ahsan Ali, Abdulkareem, Suleuman, Ahmad Abdul Ghani, Nadiatul Amirah, Mohammad Ariffin, Dayanna Sarah
Format: Article
Language:English
Published: Trans Tech Publications, Switzerland 2011
Subjects:
Online Access:http://irep.iium.edu.my/1876/1/Ahsan%2C_Suleiman.pdf
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author Khan, Ahsan Ali
Abdulkareem, Suleuman
Ahmad Abdul Ghani, Nadiatul Amirah
Mohammad Ariffin, Dayanna Sarah
author_facet Khan, Ahsan Ali
Abdulkareem, Suleuman
Ahmad Abdul Ghani, Nadiatul Amirah
Mohammad Ariffin, Dayanna Sarah
author_sort Khan, Ahsan Ali
collection IIUM
description EDM is a nontraditional method of removing material by a series of rapidly recurring electric discharges between an electrode (the cutting tool) and the workpiece, in a medium of a dielectric fluid. EDM is a precision machining technique and is used in making dies and molds of extremely hard materials that cannot be machined by conventional techniques. The present work was conducted in order to investigate the surface finish, material removal rate and the surface damage during EDM. Copper and carbide were taken as the electrode and the work materials for the present study. The influence of current and pulse-on time on the responses were studied. Design of Experiment (DOE) was used to conduct the investigation. It was found that MRR and surface roughness increases with both current and pulse on time. Tool wear, work surface damage and materials migration between the electrode and the workpiece was found to be increased with current.
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spelling oai:generic.eprints.org:18762013-06-27T08:21:30Z http://irep.iium.edu.my/1876/ Investigation on the surface finish, MRR and the surface damage during the EDM of tungsten carbide Khan, Ahsan Ali Abdulkareem, Suleuman Ahmad Abdul Ghani, Nadiatul Amirah Mohammad Ariffin, Dayanna Sarah TS200 Metal manufactures. Metalworking EDM is a nontraditional method of removing material by a series of rapidly recurring electric discharges between an electrode (the cutting tool) and the workpiece, in a medium of a dielectric fluid. EDM is a precision machining technique and is used in making dies and molds of extremely hard materials that cannot be machined by conventional techniques. The present work was conducted in order to investigate the surface finish, material removal rate and the surface damage during EDM. Copper and carbide were taken as the electrode and the work materials for the present study. The influence of current and pulse-on time on the responses were studied. Design of Experiment (DOE) was used to conduct the investigation. It was found that MRR and surface roughness increases with both current and pulse on time. Tool wear, work surface damage and materials migration between the electrode and the workpiece was found to be increased with current. Trans Tech Publications, Switzerland 2011-06-30 Article PeerReviewed application/pdf en http://irep.iium.edu.my/1876/1/Ahsan%2C_Suleiman.pdf Khan, Ahsan Ali and Abdulkareem, Suleuman and Ahmad Abdul Ghani, Nadiatul Amirah and Mohammad Ariffin, Dayanna Sarah (2011) Investigation on the surface finish, MRR and the surface damage during the EDM of tungsten carbide. Advanced Materials Research, 264-65. pp. 1073-1078. ISSN 1022-6680 http://www.scientific.net/AMR.264-265.1073 doi:10.4028/www.scientific.net/AMR.264-265.1073
spellingShingle TS200 Metal manufactures. Metalworking
Khan, Ahsan Ali
Abdulkareem, Suleuman
Ahmad Abdul Ghani, Nadiatul Amirah
Mohammad Ariffin, Dayanna Sarah
Investigation on the surface finish, MRR and the surface damage during the EDM of tungsten carbide
title Investigation on the surface finish, MRR and the surface damage during the EDM of tungsten carbide
title_full Investigation on the surface finish, MRR and the surface damage during the EDM of tungsten carbide
title_fullStr Investigation on the surface finish, MRR and the surface damage during the EDM of tungsten carbide
title_full_unstemmed Investigation on the surface finish, MRR and the surface damage during the EDM of tungsten carbide
title_short Investigation on the surface finish, MRR and the surface damage during the EDM of tungsten carbide
title_sort investigation on the surface finish mrr and the surface damage during the edm of tungsten carbide
topic TS200 Metal manufactures. Metalworking
url http://irep.iium.edu.my/1876/1/Ahsan%2C_Suleiman.pdf
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