Parametric Optimization in EDM of Ti-6Al-4V using Copper Tungsten Electrode and Positive Polarity: a statistical approach

This paper explores the develop optimized model to investigate the effects of peak current,pulse on time and pulse off time in electric discharge machining (EDM) performance on titanium alloy utilizing copper tungsten as electrode and positive polarity of the electrode. The experiments are carried o...

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Main Authors: Rahman, Md. Mustafizur, Khan, Md. Ashikur Rahman, Kadirgama, Kumaran, Maleque, Md. Abdul, Abu Bakar, Rosli
Other Authors: Mastorakis, Nikos
Format: Book Chapter
Language:English
Published: WSEAS Press 2011
Subjects:
Online Access:http://irep.iium.edu.my/1959/1/CSMSV-17_2011.pdf
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author Rahman, Md. Mustafizur
Khan, Md. Ashikur Rahman
Kadirgama, Kumaran
Maleque, Md. Abdul
Abu Bakar, Rosli
author2 Mastorakis, Nikos
author_facet Mastorakis, Nikos
Rahman, Md. Mustafizur
Khan, Md. Ashikur Rahman
Kadirgama, Kumaran
Maleque, Md. Abdul
Abu Bakar, Rosli
author_sort Rahman, Md. Mustafizur
collection IIUM
description This paper explores the develop optimized model to investigate the effects of peak current,pulse on time and pulse off time in electric discharge machining (EDM) performance on titanium alloy utilizing copper tungsten as electrode and positive polarity of the electrode. The experiments are carried out on Ti6Al4V. Experiments were conducted by varying the peak current, pulse on time and pulse off time and the corresponding values of surface roughness (SR) were measured. A mathematical model for correlating influences of these variables and surface finish of the workpiece is developed in this paper. Design of experiments (DOE) method and response surface methodology (RSM) techniques are implemented. The validity test of the fit and adequacy of the proposed models has been carried out through analysis of variance (ANOVA). The obtained results evidence that as the surface roughness increases with peak current and pulse on time increases. The effect of pulse off time on surface roughness changes with peak ampere. The excellent surface finish is investigated in this study at short pulse on time. The optimum machining conditions in favor of surface roughness are estimated and verified with proposed optimized results. It is observed that the developed model is within the limits of the agreeable error when experimental. This result leads to desirable surface roughness and economical industrial machining by optimizing the input parameters.
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spelling oai:generic.eprints.org:19592012-12-06T23:52:53Z http://irep.iium.edu.my/1959/ Parametric Optimization in EDM of Ti-6Al-4V using Copper Tungsten Electrode and Positive Polarity: a statistical approach Rahman, Md. Mustafizur Khan, Md. Ashikur Rahman Kadirgama, Kumaran Maleque, Md. Abdul Abu Bakar, Rosli T Technology (General) TS Manufactures This paper explores the develop optimized model to investigate the effects of peak current,pulse on time and pulse off time in electric discharge machining (EDM) performance on titanium alloy utilizing copper tungsten as electrode and positive polarity of the electrode. The experiments are carried out on Ti6Al4V. Experiments were conducted by varying the peak current, pulse on time and pulse off time and the corresponding values of surface roughness (SR) were measured. A mathematical model for correlating influences of these variables and surface finish of the workpiece is developed in this paper. Design of experiments (DOE) method and response surface methodology (RSM) techniques are implemented. The validity test of the fit and adequacy of the proposed models has been carried out through analysis of variance (ANOVA). The obtained results evidence that as the surface roughness increases with peak current and pulse on time increases. The effect of pulse off time on surface roughness changes with peak ampere. The excellent surface finish is investigated in this study at short pulse on time. The optimum machining conditions in favor of surface roughness are estimated and verified with proposed optimized results. It is observed that the developed model is within the limits of the agreeable error when experimental. This result leads to desirable surface roughness and economical industrial machining by optimizing the input parameters. WSEAS Press Mastorakis, Nikos Demiralp, Metin Mladenov, Valeri M. Zaharim, Azami 2011 Book Chapter PeerReviewed application/pdf en http://irep.iium.edu.my/1959/1/CSMSV-17_2011.pdf Rahman, Md. Mustafizur and Khan, Md. Ashikur Rahman and Kadirgama, Kumaran and Maleque, Md. Abdul and Abu Bakar, Rosli (2011) Parametric Optimization in EDM of Ti-6Al-4V using Copper Tungsten Electrode and Positive Polarity: a statistical approach. In: Computers and simulation in modern science. Computers and simulation in modern science, V (Vol.5). WSEAS Press, pp. 107-113. ISBN ISBN: 978-960-474-300-1, ISSN: 1762-6882 http://www.wseas.org
spellingShingle T Technology (General)
TS Manufactures
Rahman, Md. Mustafizur
Khan, Md. Ashikur Rahman
Kadirgama, Kumaran
Maleque, Md. Abdul
Abu Bakar, Rosli
Parametric Optimization in EDM of Ti-6Al-4V using Copper Tungsten Electrode and Positive Polarity: a statistical approach
title Parametric Optimization in EDM of Ti-6Al-4V using Copper Tungsten Electrode and Positive Polarity: a statistical approach
title_full Parametric Optimization in EDM of Ti-6Al-4V using Copper Tungsten Electrode and Positive Polarity: a statistical approach
title_fullStr Parametric Optimization in EDM of Ti-6Al-4V using Copper Tungsten Electrode and Positive Polarity: a statistical approach
title_full_unstemmed Parametric Optimization in EDM of Ti-6Al-4V using Copper Tungsten Electrode and Positive Polarity: a statistical approach
title_short Parametric Optimization in EDM of Ti-6Al-4V using Copper Tungsten Electrode and Positive Polarity: a statistical approach
title_sort parametric optimization in edm of ti 6al 4v using copper tungsten electrode and positive polarity a statistical approach
topic T Technology (General)
TS Manufactures
url http://irep.iium.edu.my/1959/1/CSMSV-17_2011.pdf
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