Applying value stream mapping for productivity improvement of a metal stamping industry
To sustain in business by meeting the customer expectations with limited resources under tight schedule is a great challenge for high volume manufacturing industry. In this respect Value Stream Mapping (VSM) plays an important role as a strategic tool in streamlining the processing operations and e...
| Main Authors: | , , , , , |
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| Format: | Article |
| Language: | English |
| Published: |
Trans Tech Publications, Switzerland
2012
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| Subjects: | |
| Online Access: | http://irep.iium.edu.my/26771/1/AMR_VSM%2323.pdf |
| _version_ | 1825646913579384832 |
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| author | Karim, A.N. Mustafizul Jaafar, Abdul Azim Abdullah, Muhammad Abdullah Haque, Mahbubul Ali, Mohammad Yeakub Amri, Siti Amy Azline |
| author_facet | Karim, A.N. Mustafizul Jaafar, Abdul Azim Abdullah, Muhammad Abdullah Haque, Mahbubul Ali, Mohammad Yeakub Amri, Siti Amy Azline |
| author_sort | Karim, A.N. Mustafizul |
| collection | IIUM |
| description | To sustain in business by meeting the customer expectations with limited resources under tight schedule is a great challenge for high volume manufacturing industry. In this respect Value Stream Mapping (VSM) plays an important role as a strategic tool in streamlining the processing
operations and enhances capacity utilization. This study has been conducted on application of VSM in a make-to-order metal stamping company engaged in production of different stamped parts of which the LCD TV frame is a significant one. Based on the product flow analysis, a current state
VSM has been constructed using pertinent data collected from the production floor. Analysis of recorded videos and time studies were performed in order to figure out the scope of improvements in framing the future state map (FSM) in the context of cycle time reduction and line balancing efficiency. As observed from the FSM, the efficiency of production line is possible to be significantly increased from about 48% to more than 93% vis-à-vis a reduced batch completion cycle time. Thus it is obvious that with minor adjustments in the system in line with the findings of the study, the industry can make a substantial improvement in their operational efficiency. |
| first_indexed | 2024-03-05T23:09:43Z |
| format | Article |
| id | oai:generic.eprints.org:26771 |
| institution | International Islamic University Malaysia |
| language | English |
| last_indexed | 2024-03-13T19:01:23Z |
| publishDate | 2012 |
| publisher | Trans Tech Publications, Switzerland |
| record_format | dspace |
| spelling | oai:generic.eprints.org:267712013-10-25T01:39:53Z http://irep.iium.edu.my/26771/ Applying value stream mapping for productivity improvement of a metal stamping industry Karim, A.N. Mustafizul Jaafar, Abdul Azim Abdullah, Muhammad Abdullah Haque, Mahbubul Ali, Mohammad Yeakub Amri, Siti Amy Azline T55.4 Industrial engineering.Management engineering. To sustain in business by meeting the customer expectations with limited resources under tight schedule is a great challenge for high volume manufacturing industry. In this respect Value Stream Mapping (VSM) plays an important role as a strategic tool in streamlining the processing operations and enhances capacity utilization. This study has been conducted on application of VSM in a make-to-order metal stamping company engaged in production of different stamped parts of which the LCD TV frame is a significant one. Based on the product flow analysis, a current state VSM has been constructed using pertinent data collected from the production floor. Analysis of recorded videos and time studies were performed in order to figure out the scope of improvements in framing the future state map (FSM) in the context of cycle time reduction and line balancing efficiency. As observed from the FSM, the efficiency of production line is possible to be significantly increased from about 48% to more than 93% vis-à-vis a reduced batch completion cycle time. Thus it is obvious that with minor adjustments in the system in line with the findings of the study, the industry can make a substantial improvement in their operational efficiency. Trans Tech Publications, Switzerland 2012-10 Article PeerReviewed application/pdf en http://irep.iium.edu.my/26771/1/AMR_VSM%2323.pdf Karim, A.N. Mustafizul and Jaafar, Abdul Azim and Abdullah, Muhammad Abdullah and Haque, Mahbubul and Ali, Mohammad Yeakub and Amri, Siti Amy Azline (2012) Applying value stream mapping for productivity improvement of a metal stamping industry. Advanced Materials Research, 576. pp. 727-730. ISSN 1022-6680 http://www.scientific.net/AMR.576.727 10.4028/www.scientific.net/AMR.576.727 |
| spellingShingle | T55.4 Industrial engineering.Management engineering. Karim, A.N. Mustafizul Jaafar, Abdul Azim Abdullah, Muhammad Abdullah Haque, Mahbubul Ali, Mohammad Yeakub Amri, Siti Amy Azline Applying value stream mapping for productivity improvement of a metal stamping industry |
| title | Applying value stream mapping for productivity improvement
of a metal stamping industry |
| title_full | Applying value stream mapping for productivity improvement
of a metal stamping industry |
| title_fullStr | Applying value stream mapping for productivity improvement
of a metal stamping industry |
| title_full_unstemmed | Applying value stream mapping for productivity improvement
of a metal stamping industry |
| title_short | Applying value stream mapping for productivity improvement
of a metal stamping industry |
| title_sort | applying value stream mapping for productivity improvement of a metal stamping industry |
| topic | T55.4 Industrial engineering.Management engineering. |
| url | http://irep.iium.edu.my/26771/1/AMR_VSM%2323.pdf |
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