Failure analysis of double-row tapered roller bearing outer ring used in Coal Wagon Wheelset

Fatigue fracture took place on a double-row tapered roller bearing outer rings applied in coal loaded train. The fracture is started from one side of the outer ring representing the possible overload condition of the axial or thrust force. The metallurgical investigation includes the hardness test,...

Full description

Bibliographic Details
Main Authors: Darmo, Suryo, Bahiuddin, Irfan, Handoko, Putra, Priatomo, Herjuno Rizki, Kuncoro, Miming, Priyambodo, Singgih, Haryanto, Haryanto, Rahman, Nur Fatah, Kanosri, Ari Machmuddi, Winarno, Agustinus
Format: Article
Language:English
Published: Elsevier Ltd 2022
Subjects:
Online Access:https://repository.ugm.ac.id/279195/1/Darmo_SV.pdf
_version_ 1797037438638489600
author Darmo, Suryo
Bahiuddin, Irfan
Handoko, Putra
Priatomo, Herjuno Rizki
Kuncoro, Miming
Priyambodo, Singgih
Haryanto, Haryanto
Rahman, Nur Fatah
Kanosri, Ari Machmuddi
Winarno, Agustinus
author_facet Darmo, Suryo
Bahiuddin, Irfan
Handoko, Putra
Priatomo, Herjuno Rizki
Kuncoro, Miming
Priyambodo, Singgih
Haryanto, Haryanto
Rahman, Nur Fatah
Kanosri, Ari Machmuddi
Winarno, Agustinus
author_sort Darmo, Suryo
collection UGM
description Fatigue fracture took place on a double-row tapered roller bearing outer rings applied in coal loaded train. The fracture is started from one side of the outer ring representing the possible overload condition of the axial or thrust force. The metallurgical investigation includes the hardness test, visual observation, microstructure investigation, and composition. Detailed metallurgical analysis discovered that the defects mainly occurred on the outer ring: (1) the color-changing phenomena might be occurred because of the temperature increase caused by the continuous friction load on the one side of the outer ring raceway, (2) The thermal softening resulting from the continuous load causing decrease in hardness as well as the decrease of the tensile stress. The crack origin is from one side of the bearing and propagate to another side. The thermal softening resulting from possibly continuous applied fatigue and a sudden impact is probably the leading responsible cause of the initial crack. The thermal softening occurrence consequently leads to a decrease in the surface hardness producing low tensile strength. Then, the sudden impact with considerable high force or acceleration caused by the track topology or other factors can cause the initial crack followed by the fracture of the outer ring. In sum, the failure of the bearing is investigated, and the original crack probably occurs because of the high temperature and the axial force overload.
first_indexed 2024-03-14T00:03:19Z
format Article
id oai:generic.eprints.org:279195
institution Universiti Gadjah Mada
language English
last_indexed 2024-03-14T00:03:19Z
publishDate 2022
publisher Elsevier Ltd
record_format dspace
spelling oai:generic.eprints.org:2791952023-11-06T05:38:29Z https://repository.ugm.ac.id/279195/ Failure analysis of double-row tapered roller bearing outer ring used in Coal Wagon Wheelset Darmo, Suryo Bahiuddin, Irfan Handoko, Putra Priatomo, Herjuno Rizki Kuncoro, Miming Priyambodo, Singgih Haryanto, Haryanto Rahman, Nur Fatah Kanosri, Ari Machmuddi Winarno, Agustinus Engineering Mechanical Engineering Fatigue fracture took place on a double-row tapered roller bearing outer rings applied in coal loaded train. The fracture is started from one side of the outer ring representing the possible overload condition of the axial or thrust force. The metallurgical investigation includes the hardness test, visual observation, microstructure investigation, and composition. Detailed metallurgical analysis discovered that the defects mainly occurred on the outer ring: (1) the color-changing phenomena might be occurred because of the temperature increase caused by the continuous friction load on the one side of the outer ring raceway, (2) The thermal softening resulting from the continuous load causing decrease in hardness as well as the decrease of the tensile stress. The crack origin is from one side of the bearing and propagate to another side. The thermal softening resulting from possibly continuous applied fatigue and a sudden impact is probably the leading responsible cause of the initial crack. The thermal softening occurrence consequently leads to a decrease in the surface hardness producing low tensile strength. Then, the sudden impact with considerable high force or acceleration caused by the track topology or other factors can cause the initial crack followed by the fracture of the outer ring. In sum, the failure of the bearing is investigated, and the original crack probably occurs because of the high temperature and the axial force overload. Elsevier Ltd 2022-02-15 Article PeerReviewed application/pdf en https://repository.ugm.ac.id/279195/1/Darmo_SV.pdf Darmo, Suryo and Bahiuddin, Irfan and Handoko, Putra and Priatomo, Herjuno Rizki and Kuncoro, Miming and Priyambodo, Singgih and Haryanto, Haryanto and Rahman, Nur Fatah and Kanosri, Ari Machmuddi and Winarno, Agustinus (2022) Failure analysis of double-row tapered roller bearing outer ring used in Coal Wagon Wheelset. Engineering Failure Analysis, 135 (106153). pp. 1-10. ISSN 13506307 https://www.sciencedirect.com/science/article/pii/S1350630722001273?via%3Dihub https://doi.org/10.1016/j.engfailanal.2022.106153
spellingShingle Engineering
Mechanical Engineering
Darmo, Suryo
Bahiuddin, Irfan
Handoko, Putra
Priatomo, Herjuno Rizki
Kuncoro, Miming
Priyambodo, Singgih
Haryanto, Haryanto
Rahman, Nur Fatah
Kanosri, Ari Machmuddi
Winarno, Agustinus
Failure analysis of double-row tapered roller bearing outer ring used in Coal Wagon Wheelset
title Failure analysis of double-row tapered roller bearing outer ring used in Coal Wagon Wheelset
title_full Failure analysis of double-row tapered roller bearing outer ring used in Coal Wagon Wheelset
title_fullStr Failure analysis of double-row tapered roller bearing outer ring used in Coal Wagon Wheelset
title_full_unstemmed Failure analysis of double-row tapered roller bearing outer ring used in Coal Wagon Wheelset
title_short Failure analysis of double-row tapered roller bearing outer ring used in Coal Wagon Wheelset
title_sort failure analysis of double row tapered roller bearing outer ring used in coal wagon wheelset
topic Engineering
Mechanical Engineering
url https://repository.ugm.ac.id/279195/1/Darmo_SV.pdf
work_keys_str_mv AT darmosuryo failureanalysisofdoublerowtaperedrollerbearingouterringusedincoalwagonwheelset
AT bahiuddinirfan failureanalysisofdoublerowtaperedrollerbearingouterringusedincoalwagonwheelset
AT handokoputra failureanalysisofdoublerowtaperedrollerbearingouterringusedincoalwagonwheelset
AT priatomoherjunorizki failureanalysisofdoublerowtaperedrollerbearingouterringusedincoalwagonwheelset
AT kuncoromiming failureanalysisofdoublerowtaperedrollerbearingouterringusedincoalwagonwheelset
AT priyambodosinggih failureanalysisofdoublerowtaperedrollerbearingouterringusedincoalwagonwheelset
AT haryantoharyanto failureanalysisofdoublerowtaperedrollerbearingouterringusedincoalwagonwheelset
AT rahmannurfatah failureanalysisofdoublerowtaperedrollerbearingouterringusedincoalwagonwheelset
AT kanosriarimachmuddi failureanalysisofdoublerowtaperedrollerbearingouterringusedincoalwagonwheelset
AT winarnoagustinus failureanalysisofdoublerowtaperedrollerbearingouterringusedincoalwagonwheelset