Influence of dielectric fluids on surface properties of electrical discharge machined titanium alloy

Dielectric fluid is one of the major components of electrical discharge machining. In this article, the influence of two dielectric fluids on the surface properties of workpiece was investigated. Machining was conducted on the titanium alloy (Ti-6Al-4V) with the new Cu-TaC composite electrodes under...

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Main Authors: Mohammed , Baba Ndaliman, Khan, Ahsan Ali, Mohammad , Yeakub Ali
Format: Article
Language:English
Published: SAGE publication UK 2013
Subjects:
Online Access:http://irep.iium.edu.my/31935/1/Mohammad%2C_June%2C_2013.pdf
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author Mohammed , Baba Ndaliman
Khan, Ahsan Ali
Mohammad , Yeakub Ali
author_facet Mohammed , Baba Ndaliman
Khan, Ahsan Ali
Mohammad , Yeakub Ali
author_sort Mohammed , Baba Ndaliman
collection IIUM
description Dielectric fluid is one of the major components of electrical discharge machining. In this article, the influence of two dielectric fluids on the surface properties of workpiece was investigated. Machining was conducted on the titanium alloy (Ti-6Al-4V) with the new Cu-TaC composite electrodes under the two dielectric fluids, which are the urea solution and distilled water. Cu-TaC electrodes were produced from copper and tantalum carbide powders by powder metallurgy method with 50/50% composition at compacting pressure of 24.115 MPa. The main objective is to compare the effect of these dielectric fluids on the electrical discharge machined surface properties—microhardness (Mh) and surface roughness (Ra). The machining variables used to investigate the Ra and Mh were peak current and pulse duration. The surface roughness was found to be generally higher in the specimens machined with urea solution dielectric fluid, the highest being 19.05 mm. For the specimens machined with distilled water dielectric fluid, the highest Ra is 14.45 mm. The highest microhardness improvement ratio attained by the specimens electrical discharge machined with urea dielectric fluid is about 48% higher than those machined with distilled water. It is concluded that distilled water dielectric fluid gave better surface roughness, while the urea dielectric fluid provides the machined surface with higher microhardness.
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spelling oai:generic.eprints.org:319352013-09-23T07:20:23Z http://irep.iium.edu.my/31935/ Influence of dielectric fluids on surface properties of electrical discharge machined titanium alloy Mohammed , Baba Ndaliman Khan, Ahsan Ali Mohammad , Yeakub Ali TS200 Metal manufactures. Metalworking Dielectric fluid is one of the major components of electrical discharge machining. In this article, the influence of two dielectric fluids on the surface properties of workpiece was investigated. Machining was conducted on the titanium alloy (Ti-6Al-4V) with the new Cu-TaC composite electrodes under the two dielectric fluids, which are the urea solution and distilled water. Cu-TaC electrodes were produced from copper and tantalum carbide powders by powder metallurgy method with 50/50% composition at compacting pressure of 24.115 MPa. The main objective is to compare the effect of these dielectric fluids on the electrical discharge machined surface properties—microhardness (Mh) and surface roughness (Ra). The machining variables used to investigate the Ra and Mh were peak current and pulse duration. The surface roughness was found to be generally higher in the specimens machined with urea solution dielectric fluid, the highest being 19.05 mm. For the specimens machined with distilled water dielectric fluid, the highest Ra is 14.45 mm. The highest microhardness improvement ratio attained by the specimens electrical discharge machined with urea dielectric fluid is about 48% higher than those machined with distilled water. It is concluded that distilled water dielectric fluid gave better surface roughness, while the urea dielectric fluid provides the machined surface with higher microhardness. SAGE publication UK 2013-06-17 Article PeerReviewed application/pdf en http://irep.iium.edu.my/31935/1/Mohammad%2C_June%2C_2013.pdf Mohammed , Baba Ndaliman and Khan, Ahsan Ali and Mohammad , Yeakub Ali (2013) Influence of dielectric fluids on surface properties of electrical discharge machined titanium alloy. Journal of Engineering Manufacture, 227 (9). pp. 1310-1316. ISSN 2041-2975 (O), 0954-4054 (P) http://intl-pib.sagepub.com/content/227/9/1310 10.1177/0954405413488592
spellingShingle TS200 Metal manufactures. Metalworking
Mohammed , Baba Ndaliman
Khan, Ahsan Ali
Mohammad , Yeakub Ali
Influence of dielectric fluids on surface properties of electrical discharge machined titanium alloy
title Influence of dielectric fluids on surface properties of electrical discharge machined titanium alloy
title_full Influence of dielectric fluids on surface properties of electrical discharge machined titanium alloy
title_fullStr Influence of dielectric fluids on surface properties of electrical discharge machined titanium alloy
title_full_unstemmed Influence of dielectric fluids on surface properties of electrical discharge machined titanium alloy
title_short Influence of dielectric fluids on surface properties of electrical discharge machined titanium alloy
title_sort influence of dielectric fluids on surface properties of electrical discharge machined titanium alloy
topic TS200 Metal manufactures. Metalworking
url http://irep.iium.edu.my/31935/1/Mohammad%2C_June%2C_2013.pdf
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AT khanahsanali influenceofdielectricfluidsonsurfacepropertiesofelectricaldischargemachinedtitaniumalloy
AT mohammadyeakubali influenceofdielectricfluidsonsurfacepropertiesofelectricaldischargemachinedtitaniumalloy