Heat generation performance of a homemade friction stir welding tool
Friction Stir Welding (FSW) is getting its popularity because it is considered as an environmentally friendly manufacturing. Homemade FSW tool to be attached to a conventional milling machine was designed and fabricated. Experimental investigation of FSW process of the Aluminum alloy work piece to o...
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| Format: | Article |
| Language: | English English |
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Trans Tech Publications Ltd.,
2014
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| Online Access: | http://irep.iium.edu.my/32102/4/AMM.529.200.pdf http://irep.iium.edu.my/32102/7/32102_Heat%20generation%20performance.SCOPUSpdf.pdf |
| _version_ | 1825647480504582144 |
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| author | Hilmy, Irfan Adesta, Erry Yulian Triblas Riza, Muhammad |
| author_facet | Hilmy, Irfan Adesta, Erry Yulian Triblas Riza, Muhammad |
| author_sort | Hilmy, Irfan |
| collection | IIUM |
| description | Friction Stir Welding (FSW) is getting its popularity because it is considered as an environmentally friendly manufacturing. Homemade FSW tool to be attached to a conventional milling machine was designed and fabricated. Experimental investigation of FSW process of the Aluminum alloy work piece to observe its heat generation was performed. Since heat generation is the main objective in a FSW process, the importance of identification of heat generation performance in a welded specimen is paramount. Heat generation of a welded specimen during FSW was measured using infra red thermal camera. The limitation of the measurement is it only captured the heat generation at surrounding area and surface of the welded specimen. Therefore, the heat generation inside contact area could not be identified. To overcome this problem, a finite-element model of the FSW process was developed. A model consists of a solid model of half the welded specimen since the symmetrical behavior of the geometry and boundary condition was assumed. Heat transfer analysis of a solid body model of a work piece was computed. It was observed that FSW parameters which involved dominantly in the heat generation were spindle speed, feeding rate and normal force. The heat generation model of FSW process was validated with the one from the experimental investigation. Good agreement between the numerical and the experimental investigation result has been made. |
| first_indexed | 2024-03-05T23:18:14Z |
| format | Article |
| id | oai:generic.eprints.org:32102 |
| institution | International Islamic University Malaysia |
| language | English English |
| last_indexed | 2024-03-05T23:18:14Z |
| publishDate | 2014 |
| publisher | Trans Tech Publications Ltd., |
| record_format | dspace |
| spelling | oai:generic.eprints.org:321022017-09-14T03:51:24Z http://irep.iium.edu.my/32102/ Heat generation performance of a homemade friction stir welding tool Hilmy, Irfan Adesta, Erry Yulian Triblas Riza, Muhammad TJ Mechanical engineering and machinery Friction Stir Welding (FSW) is getting its popularity because it is considered as an environmentally friendly manufacturing. Homemade FSW tool to be attached to a conventional milling machine was designed and fabricated. Experimental investigation of FSW process of the Aluminum alloy work piece to observe its heat generation was performed. Since heat generation is the main objective in a FSW process, the importance of identification of heat generation performance in a welded specimen is paramount. Heat generation of a welded specimen during FSW was measured using infra red thermal camera. The limitation of the measurement is it only captured the heat generation at surrounding area and surface of the welded specimen. Therefore, the heat generation inside contact area could not be identified. To overcome this problem, a finite-element model of the FSW process was developed. A model consists of a solid model of half the welded specimen since the symmetrical behavior of the geometry and boundary condition was assumed. Heat transfer analysis of a solid body model of a work piece was computed. It was observed that FSW parameters which involved dominantly in the heat generation were spindle speed, feeding rate and normal force. The heat generation model of FSW process was validated with the one from the experimental investigation. Good agreement between the numerical and the experimental investigation result has been made. Trans Tech Publications Ltd., 2014-02-07 Article PeerReviewed application/pdf en http://irep.iium.edu.my/32102/4/AMM.529.200.pdf application/pdf en http://irep.iium.edu.my/32102/7/32102_Heat%20generation%20performance.SCOPUSpdf.pdf Hilmy, Irfan and Adesta, Erry Yulian Triblas and Riza, Muhammad (2014) Heat generation performance of a homemade friction stir welding tool. Applied Mechanics and Materials, 529 (2014). pp. 200-205. ISSN 1022-6680 http://imec2013.com/ doi:10.4028/www.scientific.net/AMM.529.200 |
| spellingShingle | TJ Mechanical engineering and machinery Hilmy, Irfan Adesta, Erry Yulian Triblas Riza, Muhammad Heat generation performance of a homemade friction stir welding tool |
| title | Heat generation performance of a homemade friction stir welding tool |
| title_full | Heat generation performance of a homemade friction stir welding tool |
| title_fullStr | Heat generation performance of a homemade friction stir welding tool |
| title_full_unstemmed | Heat generation performance of a homemade friction stir welding tool |
| title_short | Heat generation performance of a homemade friction stir welding tool |
| title_sort | heat generation performance of a homemade friction stir welding tool |
| topic | TJ Mechanical engineering and machinery |
| url | http://irep.iium.edu.my/32102/4/AMM.529.200.pdf http://irep.iium.edu.my/32102/7/32102_Heat%20generation%20performance.SCOPUSpdf.pdf |
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