Artificial intelligence model to predict surface roughness of Ti-15-3 alloy in EDM process

Conventionally the selection of parameters depends intensely on the operator’s experience or conservative technological data provided by the EDM equipment manufacturers that assign inconsistent machining performance. The parameter settings given by the manufacturers are only relevant with common s...

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Main Authors: Khan, Md. Ashikur Rahman, Maleque, Md. Abdul, Rahman, M.M. Hafizur, Kadirgama, K., Abu Bakar, Rosli
Format: Article
Language:English
English
Published: World Academy of Science, Engineering and Technology 2011
Subjects:
Online Access:http://irep.iium.edu.my/50011/1/P49b_2011_UMP.pdf
http://irep.iium.edu.my/50011/4/50011_Artificial%20intelligence%20model%20to%20predict%20surface.pdf
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author Khan, Md. Ashikur Rahman
Maleque, Md. Abdul
Rahman, M.M. Hafizur
Kadirgama, K.
Abu Bakar, Rosli
author_facet Khan, Md. Ashikur Rahman
Maleque, Md. Abdul
Rahman, M.M. Hafizur
Kadirgama, K.
Abu Bakar, Rosli
author_sort Khan, Md. Ashikur Rahman
collection IIUM
description Conventionally the selection of parameters depends intensely on the operator’s experience or conservative technological data provided by the EDM equipment manufacturers that assign inconsistent machining performance. The parameter settings given by the manufacturers are only relevant with common steel grades. A single parameter change influences the process in a complex way. Hence, the present research proposes artificial neural network (ANN) models for the prediction of surface roughness on first commenced Ti-15-3 alloy in electrical discharge machining (EDM) process. The proposed models use peak current, pulse on time, pulse off time and servo voltage as input parameters. Multilayer perceptron (MLP) with three hidden layer feedforward networks are applied. An assessment is carried out with the models of distinct hidden layer. Training of the models is performed with data from an extensive series of experiments utilizing copper electrode as positive polarity. The predictions based on the above developed models have been verified with another set of experiments and are found to be in good agreement with the experimental results. Beside this they can be exercised as precious tools for the process planning for EDM.
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spelling oai:generic.eprints.org:500112020-09-11T04:07:23Z http://irep.iium.edu.my/50011/ Artificial intelligence model to predict surface roughness of Ti-15-3 alloy in EDM process Khan, Md. Ashikur Rahman Maleque, Md. Abdul Rahman, M.M. Hafizur Kadirgama, K. Abu Bakar, Rosli T173.2 Technological change TA213 Engineering machinery, tools, and implements TA401 Materials of engineering and construction TS200 Metal manufactures. Metalworking Conventionally the selection of parameters depends intensely on the operator’s experience or conservative technological data provided by the EDM equipment manufacturers that assign inconsistent machining performance. The parameter settings given by the manufacturers are only relevant with common steel grades. A single parameter change influences the process in a complex way. Hence, the present research proposes artificial neural network (ANN) models for the prediction of surface roughness on first commenced Ti-15-3 alloy in electrical discharge machining (EDM) process. The proposed models use peak current, pulse on time, pulse off time and servo voltage as input parameters. Multilayer perceptron (MLP) with three hidden layer feedforward networks are applied. An assessment is carried out with the models of distinct hidden layer. Training of the models is performed with data from an extensive series of experiments utilizing copper electrode as positive polarity. The predictions based on the above developed models have been verified with another set of experiments and are found to be in good agreement with the experimental results. Beside this they can be exercised as precious tools for the process planning for EDM. World Academy of Science, Engineering and Technology 2011 Article PeerReviewed application/pdf en http://irep.iium.edu.my/50011/1/P49b_2011_UMP.pdf application/pdf en http://irep.iium.edu.my/50011/4/50011_Artificial%20intelligence%20model%20to%20predict%20surface.pdf Khan, Md. Ashikur Rahman and Maleque, Md. Abdul and Rahman, M.M. Hafizur and Kadirgama, K. and Abu Bakar, Rosli (2011) Artificial intelligence model to predict surface roughness of Ti-15-3 alloy in EDM process. International Journal of Mechanical, Aerospace, Industrial, Mechatronic and Manufacturing Engineering, 5 (2). pp. 503-507. ISSN 2010-376X E-ISSN 2010-3778 http://waset.org/Publication/artificial-intelligence-model-to-predict-surface-roughness-of-ti-15-3-alloy-in-edm-process/5730
spellingShingle T173.2 Technological change
TA213 Engineering machinery, tools, and implements
TA401 Materials of engineering and construction
TS200 Metal manufactures. Metalworking
Khan, Md. Ashikur Rahman
Maleque, Md. Abdul
Rahman, M.M. Hafizur
Kadirgama, K.
Abu Bakar, Rosli
Artificial intelligence model to predict surface roughness of Ti-15-3 alloy in EDM process
title Artificial intelligence model to predict surface roughness of Ti-15-3 alloy in EDM process
title_full Artificial intelligence model to predict surface roughness of Ti-15-3 alloy in EDM process
title_fullStr Artificial intelligence model to predict surface roughness of Ti-15-3 alloy in EDM process
title_full_unstemmed Artificial intelligence model to predict surface roughness of Ti-15-3 alloy in EDM process
title_short Artificial intelligence model to predict surface roughness of Ti-15-3 alloy in EDM process
title_sort artificial intelligence model to predict surface roughness of ti 15 3 alloy in edm process
topic T173.2 Technological change
TA213 Engineering machinery, tools, and implements
TA401 Materials of engineering and construction
TS200 Metal manufactures. Metalworking
url http://irep.iium.edu.my/50011/1/P49b_2011_UMP.pdf
http://irep.iium.edu.my/50011/4/50011_Artificial%20intelligence%20model%20to%20predict%20surface.pdf
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