Effect of employing different grades of recycled polyamide 12 on the surface texture of laser sintered (LS) parts

Laser sintering (LS) is one of the most versatile rapid prototyping (RP) processes currently available. One of the main advantages of employing this technology is that the non-sintered powder can be recycled and reused for further fabrication. Current powder recycling methodologies using a constant...

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Main Authors: Wan Yusoff, Wan Ahmad Yusmawiza, Pham, D. T., Dotchev, K.
Format: Proceeding Paper
Language:English
Published: 2009
Subjects:
Online Access:http://irep.iium.edu.my/5956/1/Paper_ID797PA12.pdf
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author Wan Yusoff, Wan Ahmad Yusmawiza
Pham, D. T.
Dotchev, K.
author_facet Wan Yusoff, Wan Ahmad Yusmawiza
Pham, D. T.
Dotchev, K.
author_sort Wan Yusoff, Wan Ahmad Yusmawiza
collection IIUM
description Laser sintering (LS) is one of the most versatile rapid prototyping (RP) processes currently available. One of the main advantages of employing this technology is that the non-sintered powder can be recycled and reused for further fabrication. Current powder recycling methodologies using a constant refresh rate with a very high portion of new material being added to the existing material reserve in order to maintain part quality and integrity. If the amount of the new powder is insufficient or if the recycled material is too “old” (i.e. has been recycled too many times), then the fabricated parts experience variation in their quality. Typical quality defects include; higher shrinkage rates and rougher than average surface textures often known as “orange peel”. This paper reports on an experimental study to investigate the significance of different deteriorated recycle Polyamide 12 (PA12) powders on the surface quality of products. The main aim of this research is to determine and acceptable ratio quantities of virgin to recycled powder that can be used before adversely affecting product surface texture. In this experiment, the melt flow rate (MFR) is chosen as a criterion to measure the recycled powder quality. The microstructures of external surface and cross sectional parts which employed the different grades of recycled powder quality were examined. The results of experiment suggested that the refresh powder target must be at least 27MFR in order to produce a LS good part surface.
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spelling oai:generic.eprints.org:59562013-01-10T23:23:40Z http://irep.iium.edu.my/5956/ Effect of employing different grades of recycled polyamide 12 on the surface texture of laser sintered (LS) parts Wan Yusoff, Wan Ahmad Yusmawiza Pham, D. T. Dotchev, K. T59.7 Human engineering in industry. Man-machine systems TA170 Environmental engineering. Sustainable engineering Laser sintering (LS) is one of the most versatile rapid prototyping (RP) processes currently available. One of the main advantages of employing this technology is that the non-sintered powder can be recycled and reused for further fabrication. Current powder recycling methodologies using a constant refresh rate with a very high portion of new material being added to the existing material reserve in order to maintain part quality and integrity. If the amount of the new powder is insufficient or if the recycled material is too “old” (i.e. has been recycled too many times), then the fabricated parts experience variation in their quality. Typical quality defects include; higher shrinkage rates and rougher than average surface textures often known as “orange peel”. This paper reports on an experimental study to investigate the significance of different deteriorated recycle Polyamide 12 (PA12) powders on the surface quality of products. The main aim of this research is to determine and acceptable ratio quantities of virgin to recycled powder that can be used before adversely affecting product surface texture. In this experiment, the melt flow rate (MFR) is chosen as a criterion to measure the recycled powder quality. The microstructures of external surface and cross sectional parts which employed the different grades of recycled powder quality were examined. The results of experiment suggested that the refresh powder target must be at least 27MFR in order to produce a LS good part surface. 2009 Proceeding Paper PeerReviewed application/pdf en http://irep.iium.edu.my/5956/1/Paper_ID797PA12.pdf Wan Yusoff, Wan Ahmad Yusmawiza and Pham, D. T. and Dotchev, K. (2009) Effect of employing different grades of recycled polyamide 12 on the surface texture of laser sintered (LS) parts. In: International Conference on Advances in Materials & Processing Technology (AMPT 2009), 26-29 Oct., 2009, Kuala Lumpur.
spellingShingle T59.7 Human engineering in industry. Man-machine systems
TA170 Environmental engineering. Sustainable engineering
Wan Yusoff, Wan Ahmad Yusmawiza
Pham, D. T.
Dotchev, K.
Effect of employing different grades of recycled polyamide 12 on the surface texture of laser sintered (LS) parts
title Effect of employing different grades of recycled polyamide 12 on the surface texture of laser sintered (LS) parts
title_full Effect of employing different grades of recycled polyamide 12 on the surface texture of laser sintered (LS) parts
title_fullStr Effect of employing different grades of recycled polyamide 12 on the surface texture of laser sintered (LS) parts
title_full_unstemmed Effect of employing different grades of recycled polyamide 12 on the surface texture of laser sintered (LS) parts
title_short Effect of employing different grades of recycled polyamide 12 on the surface texture of laser sintered (LS) parts
title_sort effect of employing different grades of recycled polyamide 12 on the surface texture of laser sintered ls parts
topic T59.7 Human engineering in industry. Man-machine systems
TA170 Environmental engineering. Sustainable engineering
url http://irep.iium.edu.my/5956/1/Paper_ID797PA12.pdf
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