Microstructure understanding of high Cr-Ni austenitic steel corrosion in high-temperature steam

<p>The microstructure and microchemistry of the oxide scales formed on Fe-21Cr-32Ni and Fe-17Cr-9Ni steels after exposure to deaerated high-temperature high-pressure steam at 600 &deg;C for 1500&nbsp;h have been analysed and compared by several advanced characterization techniques. By...

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Bibliographic Details
Main Authors: Shen, Z, Zhang, J, Wu, S, Luo, X, Jenkins, BM, Moody, MP, Lozano-Perez, S, Zeng, X
Format: Journal article
Language:English
Published: Elsevier 2022
Description
Summary:<p>The microstructure and microchemistry of the oxide scales formed on Fe-21Cr-32Ni and Fe-17Cr-9Ni steels after exposure to deaerated high-temperature high-pressure steam at 600 &deg;C for 1500&nbsp;h have been analysed and compared by several advanced characterization techniques. By comparing the oxide scales formed at different-stages of exposure, it is shown that Fe-21Cr-32Ni steel was internally oxidized at the early-stage, and then an external oxide scale was developed together with an inner chromia band under the internal oxidation zone. In comparison, Fe-17Cr-9Ni steel was internally oxidized together with an external Fe-rich oxide scale during the entire experimental period. The thicknesses of the internal oxidation zone of Fe-21Cr-32Ni and Fe-17Cr-9Ni steels were &sim;7 and &sim;70&nbsp;&micro;m, respectively. Further characterisation revealed that the internal oxidation zone contained (Cr, Fe, (Ni))<sub>3</sub>O<sub>4</sub>&nbsp;and&nbsp;nanoscale&nbsp;nickel networks, together with numerous nano-pores. The effects of these structures on mass transfer and reaction product formation were discussed, in connection with the alloy composition and the formation of the chromia layer.</p>