Pressureless flash sintering of α-SiC: electrical characteristics and densification

The application of an electric field over a ceramic powder compact at elevated temperatures gives rise to “flash sintering”. The phenomenon occurs at a critical combination of field and temperature, which leads to a rapid increase in the electric power dissipated within the sample. This results in s...

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Автори: Gibson, A, Li, Y, Bonilla, RS, Todd, RI
Формат: Journal article
Мова:English
Опубліковано: Elsevier 2022
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author Gibson, A
Li, Y
Bonilla, RS
Todd, RI
author_facet Gibson, A
Li, Y
Bonilla, RS
Todd, RI
author_sort Gibson, A
collection OXFORD
description The application of an electric field over a ceramic powder compact at elevated temperatures gives rise to “flash sintering”. The phenomenon occurs at a critical combination of field and temperature, which leads to a rapid increase in the electric power dissipated within the sample. This results in sample densification in far shorter timescales than those required with conventional sintering. This paper reports the first successful pressureless flash sintering of SiC with B and C sintering aids. Mean relative densities of up to 94.4% have been achieved in several minutes using an alumina tube furnace at 1500 °C. The sample temperature during flash sintering was similar to those used for conventional sintering of SiC (2100–2200 °C). The electrical response of SiC during the flash event was consistent with thermal runaway. However, the negative temperature coefficient of resistivity responsible for the runaway originated primarily from the effects of sintering, in contrast to the case with oxide ceramics. The rapid sintering was attributed to the rapid heating and the formation of a liquid phase. The densest specimen had a grain size of 5.9 µm ± 0.5 µm and a Vickers hardness (HV5) of 24.7 GPa ± 0.5 GPa. These values were similar to those of conventionally sintered specimens of the same powder but the production time of the flash sintered samples was reduced by more than 6 h and with a furnace temperature lower by 700 °C.
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spelling oxford-uuid:3bd1a731-2f20-498b-a32f-6ef770c0f5b02023-01-17T06:40:11ZPressureless flash sintering of α-SiC: electrical characteristics and densificationJournal articlehttp://purl.org/coar/resource_type/c_dcae04bcuuid:3bd1a731-2f20-498b-a32f-6ef770c0f5b0EnglishSymplectic ElementsElsevier2022Gibson, ALi, YBonilla, RSTodd, RIThe application of an electric field over a ceramic powder compact at elevated temperatures gives rise to “flash sintering”. The phenomenon occurs at a critical combination of field and temperature, which leads to a rapid increase in the electric power dissipated within the sample. This results in sample densification in far shorter timescales than those required with conventional sintering. This paper reports the first successful pressureless flash sintering of SiC with B and C sintering aids. Mean relative densities of up to 94.4% have been achieved in several minutes using an alumina tube furnace at 1500 °C. The sample temperature during flash sintering was similar to those used for conventional sintering of SiC (2100–2200 °C). The electrical response of SiC during the flash event was consistent with thermal runaway. However, the negative temperature coefficient of resistivity responsible for the runaway originated primarily from the effects of sintering, in contrast to the case with oxide ceramics. The rapid sintering was attributed to the rapid heating and the formation of a liquid phase. The densest specimen had a grain size of 5.9 µm ± 0.5 µm and a Vickers hardness (HV5) of 24.7 GPa ± 0.5 GPa. These values were similar to those of conventionally sintered specimens of the same powder but the production time of the flash sintered samples was reduced by more than 6 h and with a furnace temperature lower by 700 °C.
spellingShingle Gibson, A
Li, Y
Bonilla, RS
Todd, RI
Pressureless flash sintering of α-SiC: electrical characteristics and densification
title Pressureless flash sintering of α-SiC: electrical characteristics and densification
title_full Pressureless flash sintering of α-SiC: electrical characteristics and densification
title_fullStr Pressureless flash sintering of α-SiC: electrical characteristics and densification
title_full_unstemmed Pressureless flash sintering of α-SiC: electrical characteristics and densification
title_short Pressureless flash sintering of α-SiC: electrical characteristics and densification
title_sort pressureless flash sintering of α sic electrical characteristics and densification
work_keys_str_mv AT gibsona pressurelessflashsinteringofasicelectricalcharacteristicsanddensification
AT liy pressurelessflashsinteringofasicelectricalcharacteristicsanddensification
AT bonillars pressurelessflashsinteringofasicelectricalcharacteristicsanddensification
AT toddri pressurelessflashsinteringofasicelectricalcharacteristicsanddensification