Ceramic processing of magnesium diboride

<p>This thesis describes the fabrication and characterization of ex situ magnesium diboride (MgB<sub>2</sub>) bulk material to study its sintering behaviour. Since the discovery of superconductivity in magnesium diboride in 2001, many research studies have identified the attractive...

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Main Author: Dancer, C
Other Authors: Grovenor, C
Format: Thesis
Language:English
Published: 2008
Subjects:
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author Dancer, C
author2 Grovenor, C
author_facet Grovenor, C
Dancer, C
author_sort Dancer, C
collection OXFORD
description <p>This thesis describes the fabrication and characterization of ex situ magnesium diboride (MgB<sub>2</sub>) bulk material to study its sintering behaviour. Since the discovery of superconductivity in magnesium diboride in 2001, many research studies have identified the attractive properties of this easy-to-fabricate, low cost superconductor which can attain high critical current density even without heat-treatment. However there is little consensus in the literature on the processing requirements to produce high quality MgB<sub>2</sub> material with low impurity content and high density. In this work, the key parameters in the production of dense ex situ MgB<sub>2</sub> produced from Alfa Aesar MgB<sub>2</sub> powder are established by examining the effect of modifying the characteristics of the starting material and the processing parameters during pressureless and pressure assisted heat-treatment.</p> <p>The particle size distribution, impurity content and particle morphology of Alfa Aesar MgB<sub>2</sub> powder were determined using laser dffraction, X-ray diffraction, X-ray photoelectron spectroscopy, electron dispersive spectroscopy, scanning electron microscopy and transmission electron microscopy. This powder was also modified by separation (sieving and sedimentation) and milling (ball milling and attrition milling), with changes made to the powder determined by the same techniques.</p> <p>A pressureless heat-treatment method using a magnesium diboride powder bed was developed. This minimised MgO formation in samples produced from as-purchased MgB<sub>2</sub> powder to less than 8 wt.% for heat-treatment at 1100°C. MgO content was determined by X-ray diffraction using calibrated standards. MgB<sub>2</sub> bulk material was produced from as-purchased and modified powders by pressureless heat-treatment under Ar gas, and characterized using Archimedes' density method, X-ray diffraction, Vickers hardness testing, scanning electron microscopy, and magnetization measurements. Very limited densification was observed for all samples prepared by pressureless heat-treatment, with only limited increases in connectivity observed for some samples heat-treated at 1100°C.</p> <p>Pressure-assisted bulk samples were prepared from as-purchased MgB<sub>2</sub> and selected modified powders using resistive sintering, spark plasma sintering, and hot pressing. These were characterized using the same techniques, which indicated much more extensive densification with similar levels of impurity formation as for pressureless heat-treatment at 1100°C. The results indicate that densification and applied pressure are strongly correlated, while the effect of temperature is less significant. The optimum processing environment (inert gas or vacuum) was dependent on the technique used. These results indicate that pressure-assisted heat-treatment is required in order to produce dense bulk MgB<sub>2</sub>. </p>
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spelling oxford-uuid:40e122d4-5bdf-4cf4-b23b-5d7286ede4c02024-12-07T16:55:15ZCeramic processing of magnesium diborideThesishttp://purl.org/coar/resource_type/c_db06uuid:40e122d4-5bdf-4cf4-b23b-5d7286ede4c0Materials processingAdvanced materialsProcessing of advanced materialsMaterials SciencesHigh-Temperature SuperconductivityPhysical SciencesCeramicsEnglishOxford University Research Archive - Valet2008Dancer, CGrovenor, CTodd, R<p>This thesis describes the fabrication and characterization of ex situ magnesium diboride (MgB<sub>2</sub>) bulk material to study its sintering behaviour. Since the discovery of superconductivity in magnesium diboride in 2001, many research studies have identified the attractive properties of this easy-to-fabricate, low cost superconductor which can attain high critical current density even without heat-treatment. However there is little consensus in the literature on the processing requirements to produce high quality MgB<sub>2</sub> material with low impurity content and high density. In this work, the key parameters in the production of dense ex situ MgB<sub>2</sub> produced from Alfa Aesar MgB<sub>2</sub> powder are established by examining the effect of modifying the characteristics of the starting material and the processing parameters during pressureless and pressure assisted heat-treatment.</p> <p>The particle size distribution, impurity content and particle morphology of Alfa Aesar MgB<sub>2</sub> powder were determined using laser dffraction, X-ray diffraction, X-ray photoelectron spectroscopy, electron dispersive spectroscopy, scanning electron microscopy and transmission electron microscopy. This powder was also modified by separation (sieving and sedimentation) and milling (ball milling and attrition milling), with changes made to the powder determined by the same techniques.</p> <p>A pressureless heat-treatment method using a magnesium diboride powder bed was developed. This minimised MgO formation in samples produced from as-purchased MgB<sub>2</sub> powder to less than 8 wt.% for heat-treatment at 1100°C. MgO content was determined by X-ray diffraction using calibrated standards. MgB<sub>2</sub> bulk material was produced from as-purchased and modified powders by pressureless heat-treatment under Ar gas, and characterized using Archimedes' density method, X-ray diffraction, Vickers hardness testing, scanning electron microscopy, and magnetization measurements. Very limited densification was observed for all samples prepared by pressureless heat-treatment, with only limited increases in connectivity observed for some samples heat-treated at 1100°C.</p> <p>Pressure-assisted bulk samples were prepared from as-purchased MgB<sub>2</sub> and selected modified powders using resistive sintering, spark plasma sintering, and hot pressing. These were characterized using the same techniques, which indicated much more extensive densification with similar levels of impurity formation as for pressureless heat-treatment at 1100°C. The results indicate that densification and applied pressure are strongly correlated, while the effect of temperature is less significant. The optimum processing environment (inert gas or vacuum) was dependent on the technique used. These results indicate that pressure-assisted heat-treatment is required in order to produce dense bulk MgB<sub>2</sub>. </p>
spellingShingle Materials processing
Advanced materials
Processing of advanced materials
Materials Sciences
High-Temperature Superconductivity
Physical Sciences
Ceramics
Dancer, C
Ceramic processing of magnesium diboride
title Ceramic processing of magnesium diboride
title_full Ceramic processing of magnesium diboride
title_fullStr Ceramic processing of magnesium diboride
title_full_unstemmed Ceramic processing of magnesium diboride
title_short Ceramic processing of magnesium diboride
title_sort ceramic processing of magnesium diboride
topic Materials processing
Advanced materials
Processing of advanced materials
Materials Sciences
High-Temperature Superconductivity
Physical Sciences
Ceramics
work_keys_str_mv AT dancerc ceramicprocessingofmagnesiumdiboride