Two-phase flow metering of heavy oil using a Coriolis mass flow meter: A case study

The use of Coriolis mass flow metering for two-phase (gas/liquid) flow is an emerging theme of both academic research and industrial application. The key issues are maintaining flow-tube operation, and modelling and correcting for the errors induced in the mass flow and density measurements. Experim...

Full description

Bibliographic Details
Main Authors: Henry, M, Tombs, M, Duta, M, Zhou, F, Mercado, R, Kenyery, F, Shen, J, Morles, M, Garcia, C, Langansan, R
Format: Journal article
Published: Elsevier 2006
_version_ 1797064906736926720
author Henry, M
Tombs, M
Duta, M
Zhou, F
Mercado, R
Kenyery, F
Shen, J
Morles, M
Garcia, C
Langansan, R
author_facet Henry, M
Tombs, M
Duta, M
Zhou, F
Mercado, R
Kenyery, F
Shen, J
Morles, M
Garcia, C
Langansan, R
author_sort Henry, M
collection OXFORD
description The use of Coriolis mass flow metering for two-phase (gas/liquid) flow is an emerging theme of both academic research and industrial application. The key issues are maintaining flow-tube operation, and modelling and correcting for the errors induced in the mass flow and density measurements. Experimentally-derived data is used to illustrate that these errors vary most notably with gas void fraction (GVF) and liquid flow rate, but other factors such as flow-tube geometry and orientation, and fluid properties such as viscosity are also influential. While undoubtedly a universal two-phase flow correction model is the ultimate research goal, there is currently no obvious candidate to explain the range of behaviours observed. This paper describes and demonstrates an empirical methodology that has proven effective in developing good correction models for a given choice of Coriolis flow-tube and flow mixture. A growing proportion of the world's oil reserves may be described as "heavy", implying high density and high viscosity. Of the various metering challenges heavy oil poses, one of the most significant is its ready entrainment of gas, and the difficulties entailed in separating gas from the oil. Accurate two-phase measurement of heavy oil is therefore an especially desirable technical goal. Trials were carried out at the National Engineering Laboratory (NEL), Scotland on a 75 mm flowmeter using a high viscosity oil. Flowrates from 1 kg/s to 10 kg/s were examined, with gas void fraction (GVF) up to 80%. The resulting models were tested online in a commercial Coriolis mass flow meter and demonstrated good performance for both steady and slugging two-phase flows, with the corrected measurements typically within 1%-5% of the nominal mass flow and density. Field trials in Venezuela have confirmed the performance of this two-phase solution. While research continues into the development of a generic two-phase correction, this case study demonstrates that the current state of the art can provide, for economically important fluids, tailored models with good two-phase flow performance. © 2006 Elsevier Ltd. All rights reserved.
first_indexed 2024-03-06T21:21:01Z
format Journal article
id oxford-uuid:417072ca-18e4-4fb3-9610-090724350c55
institution University of Oxford
last_indexed 2024-03-06T21:21:01Z
publishDate 2006
publisher Elsevier
record_format dspace
spelling oxford-uuid:417072ca-18e4-4fb3-9610-090724350c552022-03-26T14:43:41ZTwo-phase flow metering of heavy oil using a Coriolis mass flow meter: A case studyJournal articlehttp://purl.org/coar/resource_type/c_dcae04bcuuid:417072ca-18e4-4fb3-9610-090724350c55Symplectic Elements at OxfordElsevier2006Henry, MTombs, MDuta, MZhou, FMercado, RKenyery, FShen, JMorles, MGarcia, CLangansan, RThe use of Coriolis mass flow metering for two-phase (gas/liquid) flow is an emerging theme of both academic research and industrial application. The key issues are maintaining flow-tube operation, and modelling and correcting for the errors induced in the mass flow and density measurements. Experimentally-derived data is used to illustrate that these errors vary most notably with gas void fraction (GVF) and liquid flow rate, but other factors such as flow-tube geometry and orientation, and fluid properties such as viscosity are also influential. While undoubtedly a universal two-phase flow correction model is the ultimate research goal, there is currently no obvious candidate to explain the range of behaviours observed. This paper describes and demonstrates an empirical methodology that has proven effective in developing good correction models for a given choice of Coriolis flow-tube and flow mixture. A growing proportion of the world's oil reserves may be described as "heavy", implying high density and high viscosity. Of the various metering challenges heavy oil poses, one of the most significant is its ready entrainment of gas, and the difficulties entailed in separating gas from the oil. Accurate two-phase measurement of heavy oil is therefore an especially desirable technical goal. Trials were carried out at the National Engineering Laboratory (NEL), Scotland on a 75 mm flowmeter using a high viscosity oil. Flowrates from 1 kg/s to 10 kg/s were examined, with gas void fraction (GVF) up to 80%. The resulting models were tested online in a commercial Coriolis mass flow meter and demonstrated good performance for both steady and slugging two-phase flows, with the corrected measurements typically within 1%-5% of the nominal mass flow and density. Field trials in Venezuela have confirmed the performance of this two-phase solution. While research continues into the development of a generic two-phase correction, this case study demonstrates that the current state of the art can provide, for economically important fluids, tailored models with good two-phase flow performance. © 2006 Elsevier Ltd. All rights reserved.
spellingShingle Henry, M
Tombs, M
Duta, M
Zhou, F
Mercado, R
Kenyery, F
Shen, J
Morles, M
Garcia, C
Langansan, R
Two-phase flow metering of heavy oil using a Coriolis mass flow meter: A case study
title Two-phase flow metering of heavy oil using a Coriolis mass flow meter: A case study
title_full Two-phase flow metering of heavy oil using a Coriolis mass flow meter: A case study
title_fullStr Two-phase flow metering of heavy oil using a Coriolis mass flow meter: A case study
title_full_unstemmed Two-phase flow metering of heavy oil using a Coriolis mass flow meter: A case study
title_short Two-phase flow metering of heavy oil using a Coriolis mass flow meter: A case study
title_sort two phase flow metering of heavy oil using a coriolis mass flow meter a case study
work_keys_str_mv AT henrym twophaseflowmeteringofheavyoilusingacoriolismassflowmeteracasestudy
AT tombsm twophaseflowmeteringofheavyoilusingacoriolismassflowmeteracasestudy
AT dutam twophaseflowmeteringofheavyoilusingacoriolismassflowmeteracasestudy
AT zhouf twophaseflowmeteringofheavyoilusingacoriolismassflowmeteracasestudy
AT mercador twophaseflowmeteringofheavyoilusingacoriolismassflowmeteracasestudy
AT kenyeryf twophaseflowmeteringofheavyoilusingacoriolismassflowmeteracasestudy
AT shenj twophaseflowmeteringofheavyoilusingacoriolismassflowmeteracasestudy
AT morlesm twophaseflowmeteringofheavyoilusingacoriolismassflowmeteracasestudy
AT garciac twophaseflowmeteringofheavyoilusingacoriolismassflowmeteracasestudy
AT langansanr twophaseflowmeteringofheavyoilusingacoriolismassflowmeteracasestudy