Impact behaviour of 3D printed cellular structures for mouthguard applications

Ethylene-Vinyl Acetate (EVA) is the most popular material for manufacturing mouthguards. However, EVA mouthguards are problematic, for example inconsistent thicknesses across the mouthguard. Additive manufacturing provides a promising solution to this problem, as it can manufacture mouthguards with...

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Main Authors: Saunders, J, Lißner, M, Townsend, D, Petrinic, N, Bergmann, J
Format: Journal article
Language:English
Published: Springer Nature 2022
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author Saunders, J
Lißner, M
Townsend, D
Petrinic, N
Bergmann, J
author_facet Saunders, J
Lißner, M
Townsend, D
Petrinic, N
Bergmann, J
author_sort Saunders, J
collection OXFORD
description Ethylene-Vinyl Acetate (EVA) is the most popular material for manufacturing mouthguards. However, EVA mouthguards are problematic, for example inconsistent thicknesses across the mouthguard. Additive manufacturing provides a promising solution to this problem, as it can manufacture mouthguards with a greater precision. This paper compares the energy dissipation of EVA, the current material used for mouthguards, to various designs of a 3D printed material, some of which contain air cells. Impact testing was carried out at three different strain rates. The Split-Hopkinson bar was used for medium and high strain rate tests, and an Instron test rig was used for low strain rate testing. The best performing design dissipated 25% more energy than EVA in the medium and high strain rate testing respectively while the low strain rate testing was inconclusive. This research has shown that additive manufacturing provides a viable method of manufacturing mouthguards. This opens up the opportunity for embedding electronics/sensors into additive manufactured mouthguards.
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spelling oxford-uuid:4581491a-6074-4737-bf68-d0944bfe78602022-06-27T11:52:15ZImpact behaviour of 3D printed cellular structures for mouthguard applicationsJournal articlehttp://purl.org/coar/resource_type/c_dcae04bcuuid:4581491a-6074-4737-bf68-d0944bfe7860EnglishSymplectic ElementsSpringer Nature2022Saunders, JLißner, MTownsend, DPetrinic, NBergmann, JEthylene-Vinyl Acetate (EVA) is the most popular material for manufacturing mouthguards. However, EVA mouthguards are problematic, for example inconsistent thicknesses across the mouthguard. Additive manufacturing provides a promising solution to this problem, as it can manufacture mouthguards with a greater precision. This paper compares the energy dissipation of EVA, the current material used for mouthguards, to various designs of a 3D printed material, some of which contain air cells. Impact testing was carried out at three different strain rates. The Split-Hopkinson bar was used for medium and high strain rate tests, and an Instron test rig was used for low strain rate testing. The best performing design dissipated 25% more energy than EVA in the medium and high strain rate testing respectively while the low strain rate testing was inconclusive. This research has shown that additive manufacturing provides a viable method of manufacturing mouthguards. This opens up the opportunity for embedding electronics/sensors into additive manufactured mouthguards.
spellingShingle Saunders, J
Lißner, M
Townsend, D
Petrinic, N
Bergmann, J
Impact behaviour of 3D printed cellular structures for mouthguard applications
title Impact behaviour of 3D printed cellular structures for mouthguard applications
title_full Impact behaviour of 3D printed cellular structures for mouthguard applications
title_fullStr Impact behaviour of 3D printed cellular structures for mouthguard applications
title_full_unstemmed Impact behaviour of 3D printed cellular structures for mouthguard applications
title_short Impact behaviour of 3D printed cellular structures for mouthguard applications
title_sort impact behaviour of 3d printed cellular structures for mouthguard applications
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