Elastic (acrylate/polydimethylsiloxane) substrate-to-coating interlayers for improving the mechanical resilience of thermoelectric films on poly(ethylene terephthalate) during roll-to-roll manufacture and in service operation

Strain-induced failure is a major concern in wearable electronics. Herein, a ~ 90-nm thick bismuth telluride film is fabricated on 125-μm thick polyethylene terephthalate as the basis for a flexible thermoelectric generator. To simulate induced mechanical strains during wearable operation and roll-t...

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Main Authors: Tao, X, Zhang, K, Stuart, BW, Assender, HE
Format: Journal article
Language:English
Published: Elsevier 2022
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author Tao, X
Zhang, K
Stuart, BW
Assender, HE
author_facet Tao, X
Zhang, K
Stuart, BW
Assender, HE
author_sort Tao, X
collection OXFORD
description Strain-induced failure is a major concern in wearable electronics. Herein, a ~ 90-nm thick bismuth telluride film is fabricated on 125-μm thick polyethylene terephthalate as the basis for a flexible thermoelectric generator. To simulate induced mechanical strains during wearable operation and roll-to-roll manufacture, both tensile and buckling strains are studied. To improve the mechanical resilience, two types of substrate-to-coating interlayers with varying thicknesses are investigated: 0.4–7.7 μm-thick Poly-tripropyleneglycol diacrylate (acrylate) and 2.5–16.8 μm-thick Poly-dimethyl siloxane (PDMS). The thermoelectric performance of the coating is influenced through the stress, applied on the polymer substrate, being transferred through to the coating. Samples exposed to tensile testing recover once the load is released, mitigating against change on the film morphology and thermoelectric performance, in contrast to those measured in-situ under buckling strain. Both interlayers are shown to assist in maintaining the film performance, as fewer cracks are formed in the semiconductor. A thicker interlayer is shown to better mitigate the impact of deformation of the substrate. Furthermore, in fatigue-bending tests, the film grown on a PDMS interlayer shows better cyclical fatigue performance.
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spelling oxford-uuid:4d4d9e5b-ff89-45ac-9c96-5cbdc25804782023-01-30T08:13:52ZElastic (acrylate/polydimethylsiloxane) substrate-to-coating interlayers for improving the mechanical resilience of thermoelectric films on poly(ethylene terephthalate) during roll-to-roll manufacture and in service operation Journal articlehttp://purl.org/coar/resource_type/c_dcae04bcuuid:4d4d9e5b-ff89-45ac-9c96-5cbdc2580478EnglishSymplectic ElementsElsevier2022Tao, XZhang, KStuart, BWAssender, HEStrain-induced failure is a major concern in wearable electronics. Herein, a ~ 90-nm thick bismuth telluride film is fabricated on 125-μm thick polyethylene terephthalate as the basis for a flexible thermoelectric generator. To simulate induced mechanical strains during wearable operation and roll-to-roll manufacture, both tensile and buckling strains are studied. To improve the mechanical resilience, two types of substrate-to-coating interlayers with varying thicknesses are investigated: 0.4–7.7 μm-thick Poly-tripropyleneglycol diacrylate (acrylate) and 2.5–16.8 μm-thick Poly-dimethyl siloxane (PDMS). The thermoelectric performance of the coating is influenced through the stress, applied on the polymer substrate, being transferred through to the coating. Samples exposed to tensile testing recover once the load is released, mitigating against change on the film morphology and thermoelectric performance, in contrast to those measured in-situ under buckling strain. Both interlayers are shown to assist in maintaining the film performance, as fewer cracks are formed in the semiconductor. A thicker interlayer is shown to better mitigate the impact of deformation of the substrate. Furthermore, in fatigue-bending tests, the film grown on a PDMS interlayer shows better cyclical fatigue performance.
spellingShingle Tao, X
Zhang, K
Stuart, BW
Assender, HE
Elastic (acrylate/polydimethylsiloxane) substrate-to-coating interlayers for improving the mechanical resilience of thermoelectric films on poly(ethylene terephthalate) during roll-to-roll manufacture and in service operation
title Elastic (acrylate/polydimethylsiloxane) substrate-to-coating interlayers for improving the mechanical resilience of thermoelectric films on poly(ethylene terephthalate) during roll-to-roll manufacture and in service operation
title_full Elastic (acrylate/polydimethylsiloxane) substrate-to-coating interlayers for improving the mechanical resilience of thermoelectric films on poly(ethylene terephthalate) during roll-to-roll manufacture and in service operation
title_fullStr Elastic (acrylate/polydimethylsiloxane) substrate-to-coating interlayers for improving the mechanical resilience of thermoelectric films on poly(ethylene terephthalate) during roll-to-roll manufacture and in service operation
title_full_unstemmed Elastic (acrylate/polydimethylsiloxane) substrate-to-coating interlayers for improving the mechanical resilience of thermoelectric films on poly(ethylene terephthalate) during roll-to-roll manufacture and in service operation
title_short Elastic (acrylate/polydimethylsiloxane) substrate-to-coating interlayers for improving the mechanical resilience of thermoelectric films on poly(ethylene terephthalate) during roll-to-roll manufacture and in service operation
title_sort elastic acrylate polydimethylsiloxane substrate to coating interlayers for improving the mechanical resilience of thermoelectric films on poly ethylene terephthalate during roll to roll manufacture and in service operation
work_keys_str_mv AT taox elasticacrylatepolydimethylsiloxanesubstratetocoatinginterlayersforimprovingthemechanicalresilienceofthermoelectricfilmsonpolyethyleneterephthalateduringrolltorollmanufactureandinserviceoperation
AT zhangk elasticacrylatepolydimethylsiloxanesubstratetocoatinginterlayersforimprovingthemechanicalresilienceofthermoelectricfilmsonpolyethyleneterephthalateduringrolltorollmanufactureandinserviceoperation
AT stuartbw elasticacrylatepolydimethylsiloxanesubstratetocoatinginterlayersforimprovingthemechanicalresilienceofthermoelectricfilmsonpolyethyleneterephthalateduringrolltorollmanufactureandinserviceoperation
AT assenderhe elasticacrylatepolydimethylsiloxanesubstratetocoatinginterlayersforimprovingthemechanicalresilienceofthermoelectricfilmsonpolyethyleneterephthalateduringrolltorollmanufactureandinserviceoperation