Alloys-by-design: applications to polycrystalline nickel superalloys for turbine disc applications

<p>The nickel-based superalloys have been a key enabler to the development of modern gas turbine engines. Since their introduction the chemical complexity of these alloys has increased significantly, with current generation nickel-based superalloys usually containing over 10 different element...

Full description

Bibliographic Details
Main Author: Crudden, DJ
Other Authors: Reed, R
Format: Thesis
Language:English
Published: 2014
Subjects:
_version_ 1811141091679797248
author Crudden, DJ
author2 Reed, R
author_facet Reed, R
Crudden, DJ
author_sort Crudden, DJ
collection OXFORD
description <p>The nickel-based superalloys have been a key enabler to the development of modern gas turbine engines. Since their introduction the chemical complexity of these alloys has increased significantly, with current generation nickel-based superalloys usually containing over 10 different elements. It is this combination of alloying additions that is responsible for the superior high temperature properties these alloys exhibit.</p> <p>Traditionally, alloy design has invoked considerable use of trial-and-error based approaches involving costly and exhaustive processing backed up by empirical property testing. In this work a computational materials design approach is developed. This method links physically-faithful composition-dependent models with thermodynamic calculations to understand material behaviour. By doing this it is possible to consider large compositional design spaces and isolate alloys expected to have optimal performance for specific applications.</p> <p>The scope of this research has been to apply the computational model to the design of a polycrystalline nickel-based superalloy for turbine disc applications in next generation jet engines. The design trade-offs encountered when developing the new alloy are highlighted. Alloy compositions which are predicted to be optimal for turbine disc applications are isolated. These alloys have been manufactured using a scaled down version of the commercial production method. The newly manufactured alloys have been characterised using microstructural evaluation, mechanical testing and corrosion testing. The experimental results have been compared with modelling predictions in order to determine the capability of the computational approach.</p>
first_indexed 2024-03-07T03:16:49Z
format Thesis
id oxford-uuid:b60e1854-cae4-4dd3-8d6f-cec1351e4c17
institution University of Oxford
language English
last_indexed 2024-09-25T04:32:22Z
publishDate 2014
record_format dspace
spelling oxford-uuid:b60e1854-cae4-4dd3-8d6f-cec1351e4c172024-09-02T14:09:16ZAlloys-by-design: applications to polycrystalline nickel superalloys for turbine disc applications Thesishttp://purl.org/coar/resource_type/c_db06uuid:b60e1854-cae4-4dd3-8d6f-cec1351e4c17MetallurgyMaterials SciencesPhysical metallurgyAlloysEnglishOxford University Research Archive - Valet2014Crudden, DJReed, R<p>The nickel-based superalloys have been a key enabler to the development of modern gas turbine engines. Since their introduction the chemical complexity of these alloys has increased significantly, with current generation nickel-based superalloys usually containing over 10 different elements. It is this combination of alloying additions that is responsible for the superior high temperature properties these alloys exhibit.</p> <p>Traditionally, alloy design has invoked considerable use of trial-and-error based approaches involving costly and exhaustive processing backed up by empirical property testing. In this work a computational materials design approach is developed. This method links physically-faithful composition-dependent models with thermodynamic calculations to understand material behaviour. By doing this it is possible to consider large compositional design spaces and isolate alloys expected to have optimal performance for specific applications.</p> <p>The scope of this research has been to apply the computational model to the design of a polycrystalline nickel-based superalloy for turbine disc applications in next generation jet engines. The design trade-offs encountered when developing the new alloy are highlighted. Alloy compositions which are predicted to be optimal for turbine disc applications are isolated. These alloys have been manufactured using a scaled down version of the commercial production method. The newly manufactured alloys have been characterised using microstructural evaluation, mechanical testing and corrosion testing. The experimental results have been compared with modelling predictions in order to determine the capability of the computational approach.</p>
spellingShingle Metallurgy
Materials Sciences
Physical metallurgy
Alloys
Crudden, DJ
Alloys-by-design: applications to polycrystalline nickel superalloys for turbine disc applications
title Alloys-by-design: applications to polycrystalline nickel superalloys for turbine disc applications
title_full Alloys-by-design: applications to polycrystalline nickel superalloys for turbine disc applications
title_fullStr Alloys-by-design: applications to polycrystalline nickel superalloys for turbine disc applications
title_full_unstemmed Alloys-by-design: applications to polycrystalline nickel superalloys for turbine disc applications
title_short Alloys-by-design: applications to polycrystalline nickel superalloys for turbine disc applications
title_sort alloys by design applications to polycrystalline nickel superalloys for turbine disc applications
topic Metallurgy
Materials Sciences
Physical metallurgy
Alloys
work_keys_str_mv AT cruddendj alloysbydesignapplicationstopolycrystallinenickelsuperalloysforturbinediscapplications