On the influence of alloy composition on the additive manufacturability of Ni-Based superalloys
The susceptibility of nickel-based superalloys to processing-induced crack formation during laser powder-bed additive manufacturing is studied. Twelve different alloys—some of existing (heritage) type but also other newly-designed ones—are considered. A strong inter-dependence of alloy composition a...
Glavni autori: | , , , , , , , |
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Format: | Journal article |
Jezik: | English |
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Springer
2022
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_version_ | 1826303100339617792 |
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author | Ghoussoub, JN Tang, YT Dick-Cleland, WJB Nemeth, AAN McCartney, DG Gong, Y Cocks, ACF Reed, RC |
author_facet | Ghoussoub, JN Tang, YT Dick-Cleland, WJB Nemeth, AAN McCartney, DG Gong, Y Cocks, ACF Reed, RC |
author_sort | Ghoussoub, JN |
collection | OXFORD |
description | The susceptibility of nickel-based superalloys to processing-induced crack formation during laser powder-bed additive manufacturing is studied. Twelve different alloys—some of existing (heritage) type but also other newly-designed ones—are considered. A strong inter-dependence of alloy composition and processability is demonstrated. Stereological procedures are developed to enable the two dominant defect types found—solidification cracks and solid-state ductility dip cracks—to be distinguished and quantified. Differential scanning calorimetry, creep stress relaxation tests at 1000 °C and measurements of tensile ductility at 800 °C are used to interpret the effects of alloy composition. A model for solid-state cracking is proposed, based on an incapacity to relax the thermal stress arising from constrained differential thermal contraction; its development is supported by experimental measurements using a constrained bar cooling test. A modified solidification cracking criterion is proposed based upon solidification range but including also a contribution from the stress relaxation effect. This work provides fundamental insights into the role of composition on the additive manufacturability of these materials. |
first_indexed | 2024-03-07T05:57:30Z |
format | Journal article |
id | oxford-uuid:eb08d390-fa58-45dd-974d-40fa13c21d8d |
institution | University of Oxford |
language | English |
last_indexed | 2024-03-07T05:57:30Z |
publishDate | 2022 |
publisher | Springer |
record_format | dspace |
spelling | oxford-uuid:eb08d390-fa58-45dd-974d-40fa13c21d8d2022-03-27T11:06:38ZOn the influence of alloy composition on the additive manufacturability of Ni-Based superalloysJournal articlehttp://purl.org/coar/resource_type/c_dcae04bcuuid:eb08d390-fa58-45dd-974d-40fa13c21d8dEnglishSymplectic ElementsSpringer2022Ghoussoub, JNTang, YTDick-Cleland, WJBNemeth, AANMcCartney, DGGong, YCocks, ACFReed, RCThe susceptibility of nickel-based superalloys to processing-induced crack formation during laser powder-bed additive manufacturing is studied. Twelve different alloys—some of existing (heritage) type but also other newly-designed ones—are considered. A strong inter-dependence of alloy composition and processability is demonstrated. Stereological procedures are developed to enable the two dominant defect types found—solidification cracks and solid-state ductility dip cracks—to be distinguished and quantified. Differential scanning calorimetry, creep stress relaxation tests at 1000 °C and measurements of tensile ductility at 800 °C are used to interpret the effects of alloy composition. A model for solid-state cracking is proposed, based on an incapacity to relax the thermal stress arising from constrained differential thermal contraction; its development is supported by experimental measurements using a constrained bar cooling test. A modified solidification cracking criterion is proposed based upon solidification range but including also a contribution from the stress relaxation effect. This work provides fundamental insights into the role of composition on the additive manufacturability of these materials. |
spellingShingle | Ghoussoub, JN Tang, YT Dick-Cleland, WJB Nemeth, AAN McCartney, DG Gong, Y Cocks, ACF Reed, RC On the influence of alloy composition on the additive manufacturability of Ni-Based superalloys |
title | On the influence of alloy composition on the additive manufacturability of Ni-Based superalloys |
title_full | On the influence of alloy composition on the additive manufacturability of Ni-Based superalloys |
title_fullStr | On the influence of alloy composition on the additive manufacturability of Ni-Based superalloys |
title_full_unstemmed | On the influence of alloy composition on the additive manufacturability of Ni-Based superalloys |
title_short | On the influence of alloy composition on the additive manufacturability of Ni-Based superalloys |
title_sort | on the influence of alloy composition on the additive manufacturability of ni based superalloys |
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