Flexible robot sealant dispensing cell using RGB-D sensor and off-line programming

In aerospace manufacture the accurate and robust application of sealant is an integral and challenging part of the manufacturing process that is still performed by human operator. Automation of this process is difficult and not cost effective due to the high variability in the parts to operate and a...

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Main Authors: Maiolino, P, Woolley, R, Branson, D, Benardos, P, Popov, A, Ratchev, S
Format: Journal article
Published: Elsevier 2017
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author Maiolino, P
Woolley, R
Branson, D
Benardos, P
Popov, A
Ratchev, S
author_facet Maiolino, P
Woolley, R
Branson, D
Benardos, P
Popov, A
Ratchev, S
author_sort Maiolino, P
collection OXFORD
description In aerospace manufacture the accurate and robust application of sealant is an integral and challenging part of the manufacturing process that is still performed by human operator. Automation of this process is difficult and not cost effective due to the high variability in the parts to operate and also the difficulty associated with programming industrial robotic systems. This work tries to overcome these problems by presenting an AOLP (Automatic Off-Line Programming) system for sealant dispensing through the integration of the ABB's proprietary OLP (Off-Line Programming) system RobotStudio with a relatively new RBG-D sensor technology based on structured light and the development of a RobotStudio add-on. The integration of the vision system in the generation of the robot program overcomes the current problems related to AOLP systems that rely on a known model of the work environment. This enables the ability to dynamically adapt the model according to sensor data, thus coping with environmental and parts variability during operation. Furthermore it exploits the advantages of an OLP system simplifying the robot programming allowing for faster automation of the process.
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spelling oxford-uuid:ef9fa516-5b25-4f5b-800f-bd7a8e5d05332022-03-27T11:41:36ZFlexible robot sealant dispensing cell using RGB-D sensor and off-line programmingJournal articlehttp://purl.org/coar/resource_type/c_dcae04bcuuid:ef9fa516-5b25-4f5b-800f-bd7a8e5d0533Symplectic Elements at OxfordElsevier2017Maiolino, PWoolley, RBranson, DBenardos, PPopov, ARatchev, SIn aerospace manufacture the accurate and robust application of sealant is an integral and challenging part of the manufacturing process that is still performed by human operator. Automation of this process is difficult and not cost effective due to the high variability in the parts to operate and also the difficulty associated with programming industrial robotic systems. This work tries to overcome these problems by presenting an AOLP (Automatic Off-Line Programming) system for sealant dispensing through the integration of the ABB's proprietary OLP (Off-Line Programming) system RobotStudio with a relatively new RBG-D sensor technology based on structured light and the development of a RobotStudio add-on. The integration of the vision system in the generation of the robot program overcomes the current problems related to AOLP systems that rely on a known model of the work environment. This enables the ability to dynamically adapt the model according to sensor data, thus coping with environmental and parts variability during operation. Furthermore it exploits the advantages of an OLP system simplifying the robot programming allowing for faster automation of the process.
spellingShingle Maiolino, P
Woolley, R
Branson, D
Benardos, P
Popov, A
Ratchev, S
Flexible robot sealant dispensing cell using RGB-D sensor and off-line programming
title Flexible robot sealant dispensing cell using RGB-D sensor and off-line programming
title_full Flexible robot sealant dispensing cell using RGB-D sensor and off-line programming
title_fullStr Flexible robot sealant dispensing cell using RGB-D sensor and off-line programming
title_full_unstemmed Flexible robot sealant dispensing cell using RGB-D sensor and off-line programming
title_short Flexible robot sealant dispensing cell using RGB-D sensor and off-line programming
title_sort flexible robot sealant dispensing cell using rgb d sensor and off line programming
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AT woolleyr flexiblerobotsealantdispensingcellusingrgbdsensorandofflineprogramming
AT bransond flexiblerobotsealantdispensingcellusingrgbdsensorandofflineprogramming
AT benardosp flexiblerobotsealantdispensingcellusingrgbdsensorandofflineprogramming
AT popova flexiblerobotsealantdispensingcellusingrgbdsensorandofflineprogramming
AT ratchevs flexiblerobotsealantdispensingcellusingrgbdsensorandofflineprogramming