A hybrid arc spray forming technique for the manufacture of nickel superalloy IN617

Spray forming produces cast microstructures with comparatively low macro- and micro-structural chemical segregation and is thus well-suited for the manufacture of complex chemistry, multi-component alloys that otherwise show strong elemental segregation. Although spray formed Ni superalloys have sho...

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Main Authors: Sato, A, Taneike, M, Okada, I, Grant, P
Format: Conference item
Published: Wiley 2014
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author Sato, A
Taneike, M
Okada, I
Grant, P
author_facet Sato, A
Taneike, M
Okada, I
Grant, P
author_sort Sato, A
collection OXFORD
description Spray forming produces cast microstructures with comparatively low macro- and micro-structural chemical segregation and is thus well-suited for the manufacture of complex chemistry, multi-component alloys that otherwise show strong elemental segregation. Although spray formed Ni superalloys have shown properties equivalent or superior to their conventionally cast/wrought counterparts, they have not been adopted commercially because of the difficulties in ensuring a high process yield and the complexity and associated cost of large-scale Ni superalloy melting. In this paper, we describe a hybrid arc spray forming (HASF) process in which costly, large-scale alloy melting as pre-cursor to spray forming is avoided by the use of a consumable wire feedstock. To achieve thermal conditions of melt spray forming - essential to produce a refined, polygonal grain structure - a customised secondary atomisation system has been developed. Fe-0.8 wt%C and Ni superalloy IN617 microstructures and preliminary mechanical properties suggested that hybrid arc spray forming may offer an attractive combination of convenience, low cost and mechanical performance.
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spelling oxford-uuid:f11a2a82-bf13-4b71-88f2-c7bdf9b709012022-03-27T11:53:23ZA hybrid arc spray forming technique for the manufacture of nickel superalloy IN617Conference itemhttp://purl.org/coar/resource_type/c_5794uuid:f11a2a82-bf13-4b71-88f2-c7bdf9b70901Symplectic Elements at OxfordWiley2014Sato, ATaneike, MOkada, IGrant, PSpray forming produces cast microstructures with comparatively low macro- and micro-structural chemical segregation and is thus well-suited for the manufacture of complex chemistry, multi-component alloys that otherwise show strong elemental segregation. Although spray formed Ni superalloys have shown properties equivalent or superior to their conventionally cast/wrought counterparts, they have not been adopted commercially because of the difficulties in ensuring a high process yield and the complexity and associated cost of large-scale Ni superalloy melting. In this paper, we describe a hybrid arc spray forming (HASF) process in which costly, large-scale alloy melting as pre-cursor to spray forming is avoided by the use of a consumable wire feedstock. To achieve thermal conditions of melt spray forming - essential to produce a refined, polygonal grain structure - a customised secondary atomisation system has been developed. Fe-0.8 wt%C and Ni superalloy IN617 microstructures and preliminary mechanical properties suggested that hybrid arc spray forming may offer an attractive combination of convenience, low cost and mechanical performance.
spellingShingle Sato, A
Taneike, M
Okada, I
Grant, P
A hybrid arc spray forming technique for the manufacture of nickel superalloy IN617
title A hybrid arc spray forming technique for the manufacture of nickel superalloy IN617
title_full A hybrid arc spray forming technique for the manufacture of nickel superalloy IN617
title_fullStr A hybrid arc spray forming technique for the manufacture of nickel superalloy IN617
title_full_unstemmed A hybrid arc spray forming technique for the manufacture of nickel superalloy IN617
title_short A hybrid arc spray forming technique for the manufacture of nickel superalloy IN617
title_sort hybrid arc spray forming technique for the manufacture of nickel superalloy in617
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