Homogenous feedstock for metal injection molding (MIM) process / Yusb Ishaq Mohamad and Mior Sharul Nizam Mior Ahmad
Metal Injection Moulding (MIM) has become the important production process, which combines the basic principles of plastic injection moulding process with powder metallurgy process. This process is suitable for high volume production of small parts with complex shape at low cost compared to other me...
Main Authors: | , |
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Format: | Student Project |
Language: | English |
Published: |
Faculty of Mechanical Engineering
2004
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Subjects: | |
Online Access: | https://ir.uitm.edu.my/id/eprint/21210/1/PPb_YUSB%20ISHAQ%20MOHAMAD%20EM%2004_5.pdf |
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author | Mohamad, Yusb Ishaq Mior Ahmad, Mior Sharul Nizam |
author_facet | Mohamad, Yusb Ishaq Mior Ahmad, Mior Sharul Nizam |
author_sort | Mohamad, Yusb Ishaq |
collection | UITM |
description | Metal Injection Moulding (MIM) has become the important production process, which combines the basic principles of plastic injection moulding process with powder metallurgy process. This process is suitable for high volume production of small parts with complex shape at low cost compared to other metal processing such as casting and machining. Each step in MIM process plays a vital role in order to achieve high quality final product. The main application of the MIM process is to produce products of complex shapes having excellent mechanical properties. The study using 316L stainless steel powders with 16 µm particles size and a composite binder system whose main constituents are polyethylene glycol (PEG), which are water soluble binder system and finely dispersed polymethyl methacrylate (PMMA). Feedstocks were prepaid by hot mixing process and subsequently compacted by hot-press compaction method to form a specimen with 30 mm diameter and 3 mm thickness. Three different PEG % weight composition; 65 %, 75 % and 85 % with 63 % powder loading were studied. Focus was given to determine the homogeneity of the feedstock. Result show that increasing of PEG % composition would increase the value of viscosity. Under SEM composition, the presence of voids in fractured surface believed to be due to entrapped air during compaction process. This will cause inhomogeneity of the feedstock. The result also show that 75 % PEG composition gives better homogeneity, which is associated with higher density and strength of the green body. |
first_indexed | 2024-03-06T01:48:24Z |
format | Student Project |
id | uitm.eprints-1210 |
institution | Universiti Teknologi MARA |
language | English |
last_indexed | 2024-03-06T01:48:24Z |
publishDate | 2004 |
publisher | Faculty of Mechanical Engineering |
record_format | dspace |
spelling | uitm.eprints-12102018-10-15T06:17:55Z https://ir.uitm.edu.my/id/eprint/21210/ Homogenous feedstock for metal injection molding (MIM) process / Yusb Ishaq Mohamad and Mior Sharul Nizam Mior Ahmad Mohamad, Yusb Ishaq Mior Ahmad, Mior Sharul Nizam Mechanical movements Control engineering systems. Automatic machinery (General) Metal Injection Moulding (MIM) has become the important production process, which combines the basic principles of plastic injection moulding process with powder metallurgy process. This process is suitable for high volume production of small parts with complex shape at low cost compared to other metal processing such as casting and machining. Each step in MIM process plays a vital role in order to achieve high quality final product. The main application of the MIM process is to produce products of complex shapes having excellent mechanical properties. The study using 316L stainless steel powders with 16 µm particles size and a composite binder system whose main constituents are polyethylene glycol (PEG), which are water soluble binder system and finely dispersed polymethyl methacrylate (PMMA). Feedstocks were prepaid by hot mixing process and subsequently compacted by hot-press compaction method to form a specimen with 30 mm diameter and 3 mm thickness. Three different PEG % weight composition; 65 %, 75 % and 85 % with 63 % powder loading were studied. Focus was given to determine the homogeneity of the feedstock. Result show that increasing of PEG % composition would increase the value of viscosity. Under SEM composition, the presence of voids in fractured surface believed to be due to entrapped air during compaction process. This will cause inhomogeneity of the feedstock. The result also show that 75 % PEG composition gives better homogeneity, which is associated with higher density and strength of the green body. Faculty of Mechanical Engineering 2004 Student Project NonPeerReviewed text en https://ir.uitm.edu.my/id/eprint/21210/1/PPb_YUSB%20ISHAQ%20MOHAMAD%20EM%2004_5.pdf Homogenous feedstock for metal injection molding (MIM) process / Yusb Ishaq Mohamad and Mior Sharul Nizam Mior Ahmad. (2004) [Student Project] <http://terminalib.uitm.edu.my/21210.pdf> (Unpublished) |
spellingShingle | Mechanical movements Control engineering systems. Automatic machinery (General) Mohamad, Yusb Ishaq Mior Ahmad, Mior Sharul Nizam Homogenous feedstock for metal injection molding (MIM) process / Yusb Ishaq Mohamad and Mior Sharul Nizam Mior Ahmad |
title | Homogenous feedstock for metal injection molding (MIM) process / Yusb Ishaq Mohamad and Mior Sharul Nizam Mior Ahmad |
title_full | Homogenous feedstock for metal injection molding (MIM) process / Yusb Ishaq Mohamad and Mior Sharul Nizam Mior Ahmad |
title_fullStr | Homogenous feedstock for metal injection molding (MIM) process / Yusb Ishaq Mohamad and Mior Sharul Nizam Mior Ahmad |
title_full_unstemmed | Homogenous feedstock for metal injection molding (MIM) process / Yusb Ishaq Mohamad and Mior Sharul Nizam Mior Ahmad |
title_short | Homogenous feedstock for metal injection molding (MIM) process / Yusb Ishaq Mohamad and Mior Sharul Nizam Mior Ahmad |
title_sort | homogenous feedstock for metal injection molding mim process yusb ishaq mohamad and mior sharul nizam mior ahmad |
topic | Mechanical movements Control engineering systems. Automatic machinery (General) |
url | https://ir.uitm.edu.my/id/eprint/21210/1/PPb_YUSB%20ISHAQ%20MOHAMAD%20EM%2004_5.pdf |
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