Observation of Polypropylene (PP) Melt Flow on Microchannel Using Polymethyl Methacrylate (PMMA) Mold

The flow of melted plastic in microparts is an interesting area to discover. Many studies have being conducted to understand the phenomena of polymer flow in microplastic parts. One type of study is the visualization of melted polymer flow. This work focuses on the observation of the micro-flow of m...

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Main Authors: Azuddin, M., Zahari, T., Choudhury, I.A.
Format: Article
Published: Marcel Dekker (now owned by Taylor & Francis) 2011
Subjects:
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author Azuddin, M.
Zahari, T.
Choudhury, I.A.
author_facet Azuddin, M.
Zahari, T.
Choudhury, I.A.
author_sort Azuddin, M.
collection UM
description The flow of melted plastic in microparts is an interesting area to discover. Many studies have being conducted to understand the phenomena of polymer flow in microplastic parts. One type of study is the visualization of melted polymer flow. This work focuses on the observation of the micro-flow of melted Polypropylene (PP) using transparent polymethyl methacrylate (PMMA) mold. A PMMA mold with 0.5, 0.8, and 1.0 mm diameter channels were fabricated and injected with melted PP using a custom made vertical plastic injection molding machine. The flow of the melted PP can be clearly seen through the PMMA transparent mold. The result of the experimental are compared with a result from finite element analysis (FEA) software, MoldFlow Part Advisor. The result shows a good agreement for 1.0 and 0.8 mm channels, but not for the 0.5 mm. It can be concluded that, the analysis software is not capable of predicting the flow for 0.5 mm channel and less.
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spelling um.eprints-118022015-01-10T03:19:24Z http://eprints.um.edu.my/11802/ Observation of Polypropylene (PP) Melt Flow on Microchannel Using Polymethyl Methacrylate (PMMA) Mold Azuddin, M. Zahari, T. Choudhury, I.A. TA Engineering (General). Civil engineering (General) The flow of melted plastic in microparts is an interesting area to discover. Many studies have being conducted to understand the phenomena of polymer flow in microplastic parts. One type of study is the visualization of melted polymer flow. This work focuses on the observation of the micro-flow of melted Polypropylene (PP) using transparent polymethyl methacrylate (PMMA) mold. A PMMA mold with 0.5, 0.8, and 1.0 mm diameter channels were fabricated and injected with melted PP using a custom made vertical plastic injection molding machine. The flow of the melted PP can be clearly seen through the PMMA transparent mold. The result of the experimental are compared with a result from finite element analysis (FEA) software, MoldFlow Part Advisor. The result shows a good agreement for 1.0 and 0.8 mm channels, but not for the 0.5 mm. It can be concluded that, the analysis software is not capable of predicting the flow for 0.5 mm channel and less. Marcel Dekker (now owned by Taylor & Francis) 2011-03-24 Article PeerReviewed Azuddin, M. and Zahari, T. and Choudhury, I.A. (2011) Observation of Polypropylene (PP) Melt Flow on Microchannel Using Polymethyl Methacrylate (PMMA) Mold. Materials and Manufacturing Processes, 26 (2). pp. 255-260. ISSN 1042-6914, DOI https://doi.org/10.1080/10426914.2010.480996 <https://doi.org/10.1080/10426914.2010.480996>. http://www.tandfonline.com/doi/abs/10.1080/10426914.2010.480996?journalCode=lmmp20#.VLCXddKUeSo http://doi.org/10.1080/10426914.2010.480996
spellingShingle TA Engineering (General). Civil engineering (General)
Azuddin, M.
Zahari, T.
Choudhury, I.A.
Observation of Polypropylene (PP) Melt Flow on Microchannel Using Polymethyl Methacrylate (PMMA) Mold
title Observation of Polypropylene (PP) Melt Flow on Microchannel Using Polymethyl Methacrylate (PMMA) Mold
title_full Observation of Polypropylene (PP) Melt Flow on Microchannel Using Polymethyl Methacrylate (PMMA) Mold
title_fullStr Observation of Polypropylene (PP) Melt Flow on Microchannel Using Polymethyl Methacrylate (PMMA) Mold
title_full_unstemmed Observation of Polypropylene (PP) Melt Flow on Microchannel Using Polymethyl Methacrylate (PMMA) Mold
title_short Observation of Polypropylene (PP) Melt Flow on Microchannel Using Polymethyl Methacrylate (PMMA) Mold
title_sort observation of polypropylene pp melt flow on microchannel using polymethyl methacrylate pmma mold
topic TA Engineering (General). Civil engineering (General)
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AT zaharit observationofpolypropyleneppmeltflowonmicrochannelusingpolymethylmethacrylatepmmamold
AT choudhuryia observationofpolypropyleneppmeltflowonmicrochannelusingpolymethylmethacrylatepmmamold