Investigation of the mechanical properties of electrodeposited nickel and magnetron sputtered chromium nitride coatings deposited on mild steel substrate

Electrodeposition and magnetron sputtering techniques have been employed for the deposition of Ni and bilayer NiCrN coatings, respectively, on mild steel substrate. Ni electrodeposition was performed using sulfate Watt’s bath, while magnetron sputtering was performed on electrodeposited Ni using DC...

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Main Authors: Bhatti, J., Fazal, M.A., Khan, A.F., Bushroa, Abdul Razak, Quazi, M.M.
Format: Article
Published: Taylor & Francis 2016
Subjects:
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author Bhatti, J.
Fazal, M.A.
Khan, A.F.
Bushroa, Abdul Razak
Quazi, M.M.
author_facet Bhatti, J.
Fazal, M.A.
Khan, A.F.
Bushroa, Abdul Razak
Quazi, M.M.
author_sort Bhatti, J.
collection UM
description Electrodeposition and magnetron sputtering techniques have been employed for the deposition of Ni and bilayer NiCrN coatings, respectively, on mild steel substrate. Ni electrodeposition was performed using sulfate Watt’s bath, while magnetron sputtering was performed on electrodeposited Ni using DC power 350 W and base pressure of 3 × 10−5 Torr in order to prepare bilayer NiCrN coatings. Structural and mechanical properties of Ni and bilayer NiCrN coatings have been investigated using various characterization techniques such as SEM-EDX, XRD, hardness, adhesion testing, etc. SEM analysis reflects the formation of spherical/nodular particles of varying sizes in NiCrN coating whereas Ni coating shows irregular, agglomerated, and non-uniform distribution of particles. Formation of hard CrN phase in NiCrN coating has been confirmed by XRD and EDX. NiCrN coating exhibits better hardness in comparison with Ni coating due to the formation of nitride phase. Micro scratch testing of bilayer NiCrN coating shows better interlayer adhesion and adhesion with mild steel substrate. The combination of electrodeposition and magnetron sputtering can produce inexpensive NiCrN coating containing hard CrN phase with better mechanical properties for automotive applications.
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spelling um.eprints-186002019-03-21T04:47:03Z http://eprints.um.edu.my/18600/ Investigation of the mechanical properties of electrodeposited nickel and magnetron sputtered chromium nitride coatings deposited on mild steel substrate Bhatti, J. Fazal, M.A. Khan, A.F. Bushroa, Abdul Razak Quazi, M.M. TJ Mechanical engineering and machinery Electrodeposition and magnetron sputtering techniques have been employed for the deposition of Ni and bilayer NiCrN coatings, respectively, on mild steel substrate. Ni electrodeposition was performed using sulfate Watt’s bath, while magnetron sputtering was performed on electrodeposited Ni using DC power 350 W and base pressure of 3 × 10−5 Torr in order to prepare bilayer NiCrN coatings. Structural and mechanical properties of Ni and bilayer NiCrN coatings have been investigated using various characterization techniques such as SEM-EDX, XRD, hardness, adhesion testing, etc. SEM analysis reflects the formation of spherical/nodular particles of varying sizes in NiCrN coating whereas Ni coating shows irregular, agglomerated, and non-uniform distribution of particles. Formation of hard CrN phase in NiCrN coating has been confirmed by XRD and EDX. NiCrN coating exhibits better hardness in comparison with Ni coating due to the formation of nitride phase. Micro scratch testing of bilayer NiCrN coating shows better interlayer adhesion and adhesion with mild steel substrate. The combination of electrodeposition and magnetron sputtering can produce inexpensive NiCrN coating containing hard CrN phase with better mechanical properties for automotive applications. Taylor & Francis 2016 Article PeerReviewed Bhatti, J. and Fazal, M.A. and Khan, A.F. and Bushroa, Abdul Razak and Quazi, M.M. (2016) Investigation of the mechanical properties of electrodeposited nickel and magnetron sputtered chromium nitride coatings deposited on mild steel substrate. Journal of Adhesion Science and Technology, 30 (20). pp. 2224-2235. ISSN 0169-4243, DOI https://doi.org/10.1080/01694243.2016.1178027 <https://doi.org/10.1080/01694243.2016.1178027>. https://doi.org/10.1080/01694243.2016.1178027 doi:10.1080/01694243.2016.1178027
spellingShingle TJ Mechanical engineering and machinery
Bhatti, J.
Fazal, M.A.
Khan, A.F.
Bushroa, Abdul Razak
Quazi, M.M.
Investigation of the mechanical properties of electrodeposited nickel and magnetron sputtered chromium nitride coatings deposited on mild steel substrate
title Investigation of the mechanical properties of electrodeposited nickel and magnetron sputtered chromium nitride coatings deposited on mild steel substrate
title_full Investigation of the mechanical properties of electrodeposited nickel and magnetron sputtered chromium nitride coatings deposited on mild steel substrate
title_fullStr Investigation of the mechanical properties of electrodeposited nickel and magnetron sputtered chromium nitride coatings deposited on mild steel substrate
title_full_unstemmed Investigation of the mechanical properties of electrodeposited nickel and magnetron sputtered chromium nitride coatings deposited on mild steel substrate
title_short Investigation of the mechanical properties of electrodeposited nickel and magnetron sputtered chromium nitride coatings deposited on mild steel substrate
title_sort investigation of the mechanical properties of electrodeposited nickel and magnetron sputtered chromium nitride coatings deposited on mild steel substrate
topic TJ Mechanical engineering and machinery
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AT fazalma investigationofthemechanicalpropertiesofelectrodepositednickelandmagnetronsputteredchromiumnitridecoatingsdepositedonmildsteelsubstrate
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