Application of acoustic emission sensor to investigate the frequency of tool wear and plastic deformation in tool condition monitoring

The metal cutting process initiates with the occurrence of plastic deformation of workmaterial and is followed by tear and removal of material from the workpiece. This process ultimately damages cutting tool and causes tool wear. An acoustic emission (AE) sensor has been employed to measure the sign...

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Main Authors: Bhuiyan, M.S.H., Choudhury, Imtiaz Ahmed, Dahari, Mahidzal, Nukman, Yusoff, Md Dawal, Siti Zawiah
Format: Article
Published: Elsevier 2016
Subjects:
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author Bhuiyan, M.S.H.
Choudhury, Imtiaz Ahmed
Dahari, Mahidzal
Nukman, Yusoff
Md Dawal, Siti Zawiah
author_facet Bhuiyan, M.S.H.
Choudhury, Imtiaz Ahmed
Dahari, Mahidzal
Nukman, Yusoff
Md Dawal, Siti Zawiah
author_sort Bhuiyan, M.S.H.
collection UM
description The metal cutting process initiates with the occurrence of plastic deformation of workmaterial and is followed by tear and removal of material from the workpiece. This process ultimately damages cutting tool and causes tool wear. An acoustic emission (AE) sensor has been employed to measure the signal frequency in machining. The AE signal component of tool wear and plastic deformation in turning are separated by simulating the process of tool wear by a grinding test where the workpiece of grinding test is the same tool-insert for tuning test, and the process of tool wear in turning is replicated by the process of material removal in grinding. The frequency of tool wear for this particular investigation is found to lie between 67 kHz and 471 kHz whereas for plastic deformation of workmaterial, it has a fluctuation within the range starting from 51 kHz to some value within 471 kHz.
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spelling um.eprints-186032019-02-27T01:23:48Z http://eprints.um.edu.my/18603/ Application of acoustic emission sensor to investigate the frequency of tool wear and plastic deformation in tool condition monitoring Bhuiyan, M.S.H. Choudhury, Imtiaz Ahmed Dahari, Mahidzal Nukman, Yusoff Md Dawal, Siti Zawiah TJ Mechanical engineering and machinery The metal cutting process initiates with the occurrence of plastic deformation of workmaterial and is followed by tear and removal of material from the workpiece. This process ultimately damages cutting tool and causes tool wear. An acoustic emission (AE) sensor has been employed to measure the signal frequency in machining. The AE signal component of tool wear and plastic deformation in turning are separated by simulating the process of tool wear by a grinding test where the workpiece of grinding test is the same tool-insert for tuning test, and the process of tool wear in turning is replicated by the process of material removal in grinding. The frequency of tool wear for this particular investigation is found to lie between 67 kHz and 471 kHz whereas for plastic deformation of workmaterial, it has a fluctuation within the range starting from 51 kHz to some value within 471 kHz. Elsevier 2016-10 Article PeerReviewed Bhuiyan, M.S.H. and Choudhury, Imtiaz Ahmed and Dahari, Mahidzal and Nukman, Yusoff and Md Dawal, Siti Zawiah (2016) Application of acoustic emission sensor to investigate the frequency of tool wear and plastic deformation in tool condition monitoring. Measurement, 92. pp. 208-217. ISSN 0263-2241, DOI https://doi.org/10.1016/j.measurement.2016.06.006 <https://doi.org/10.1016/j.measurement.2016.06.006>. https://doi.org/10.1016/j.measurement.2016.06.006 doi:10.1016/j.measurement.2016.06.006
spellingShingle TJ Mechanical engineering and machinery
Bhuiyan, M.S.H.
Choudhury, Imtiaz Ahmed
Dahari, Mahidzal
Nukman, Yusoff
Md Dawal, Siti Zawiah
Application of acoustic emission sensor to investigate the frequency of tool wear and plastic deformation in tool condition monitoring
title Application of acoustic emission sensor to investigate the frequency of tool wear and plastic deformation in tool condition monitoring
title_full Application of acoustic emission sensor to investigate the frequency of tool wear and plastic deformation in tool condition monitoring
title_fullStr Application of acoustic emission sensor to investigate the frequency of tool wear and plastic deformation in tool condition monitoring
title_full_unstemmed Application of acoustic emission sensor to investigate the frequency of tool wear and plastic deformation in tool condition monitoring
title_short Application of acoustic emission sensor to investigate the frequency of tool wear and plastic deformation in tool condition monitoring
title_sort application of acoustic emission sensor to investigate the frequency of tool wear and plastic deformation in tool condition monitoring
topic TJ Mechanical engineering and machinery
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