Influence of electrodeposited Cu-Ni layer on interfacial reaction and mechanical properties of laser welded-brazed Mg/Ti lap joints

A fiber laser welding-brazing procedure has been developed for joining AZ31B magnesium alloy to Cu-Ni coated Ti-6Al-4V titanium sheet using AZ92D filler wire. The effect of the interlayer arrangements (AZ31B/Ni-Cu/Ti-6Al-4V and AZ31B/Cu-Ni/Ti-6Al-4V) on appearance, interfacial reaction and mechanica...

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Main Authors: Auwal, S.T., Ramesh, Singh, Zhang, Zequn, Liu, Jinge, Tan, Caiwang, Manladan, Sunusi Marwana, Yusof, Farazila, Tarlochan, Faris
Format: Article
Published: Elsevier 2019
Subjects:
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author Auwal, S.T.
Ramesh, Singh
Zhang, Zequn
Liu, Jinge
Tan, Caiwang
Manladan, Sunusi Marwana
Yusof, Farazila
Tarlochan, Faris
author_facet Auwal, S.T.
Ramesh, Singh
Zhang, Zequn
Liu, Jinge
Tan, Caiwang
Manladan, Sunusi Marwana
Yusof, Farazila
Tarlochan, Faris
author_sort Auwal, S.T.
collection UM
description A fiber laser welding-brazing procedure has been developed for joining AZ31B magnesium alloy to Cu-Ni coated Ti-6Al-4V titanium sheet using AZ92D filler wire. The effect of the interlayer arrangements (AZ31B/Ni-Cu/Ti-6Al-4V and AZ31B/Cu-Ni/Ti-6Al-4V) on appearance, interfacial reaction and mechanical properties were investigated at different heat input. It was found that the feasibility of this process depends strongly on the pre-existing Cu-Ni layer on the Ti surface that promotes wetting of the AZ92 filler. Within the range of 1200–1600 W, defect free joints in both interlayer arrangements. Depending on the interlayer arrangements chosen, different reactions layers formed inside the joint region. Nevertheless, at optimum heat input (1400 W), Ti2Ni mingled with Ti3Al interfacial reaction products was produced along the fusion zone (FZ)-Ti brazed interface in both interlayer arrangements. The tensile-shear fracture load of the joints produced at the optimum laser power reached a maximum value of 2016.5 N for AZ31B/Ni-Cu/Ti-6Al-4V and 2014.6 N for AZ31B/Cu-Ni/Ti-6Al-4V, representing an efficiency of 71% compared to AZ31B alloy. Under suitable heat input, the joints failed at the fusion zone of the AZ31B base metal. In contrast, incomplete brazing or large volume of intermetallics at the brazed interface resulted in interfacial failure at lower/higher heat input.
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spelling um.eprints-201122019-01-23T02:56:44Z http://eprints.um.edu.my/20112/ Influence of electrodeposited Cu-Ni layer on interfacial reaction and mechanical properties of laser welded-brazed Mg/Ti lap joints Auwal, S.T. Ramesh, Singh Zhang, Zequn Liu, Jinge Tan, Caiwang Manladan, Sunusi Marwana Yusof, Farazila Tarlochan, Faris TJ Mechanical engineering and machinery A fiber laser welding-brazing procedure has been developed for joining AZ31B magnesium alloy to Cu-Ni coated Ti-6Al-4V titanium sheet using AZ92D filler wire. The effect of the interlayer arrangements (AZ31B/Ni-Cu/Ti-6Al-4V and AZ31B/Cu-Ni/Ti-6Al-4V) on appearance, interfacial reaction and mechanical properties were investigated at different heat input. It was found that the feasibility of this process depends strongly on the pre-existing Cu-Ni layer on the Ti surface that promotes wetting of the AZ92 filler. Within the range of 1200–1600 W, defect free joints in both interlayer arrangements. Depending on the interlayer arrangements chosen, different reactions layers formed inside the joint region. Nevertheless, at optimum heat input (1400 W), Ti2Ni mingled with Ti3Al interfacial reaction products was produced along the fusion zone (FZ)-Ti brazed interface in both interlayer arrangements. The tensile-shear fracture load of the joints produced at the optimum laser power reached a maximum value of 2016.5 N for AZ31B/Ni-Cu/Ti-6Al-4V and 2014.6 N for AZ31B/Cu-Ni/Ti-6Al-4V, representing an efficiency of 71% compared to AZ31B alloy. Under suitable heat input, the joints failed at the fusion zone of the AZ31B base metal. In contrast, incomplete brazing or large volume of intermetallics at the brazed interface resulted in interfacial failure at lower/higher heat input. Elsevier 2019 Article PeerReviewed Auwal, S.T. and Ramesh, Singh and Zhang, Zequn and Liu, Jinge and Tan, Caiwang and Manladan, Sunusi Marwana and Yusof, Farazila and Tarlochan, Faris (2019) Influence of electrodeposited Cu-Ni layer on interfacial reaction and mechanical properties of laser welded-brazed Mg/Ti lap joints. Journal of Manufacturing Processes, 37. pp. 251-265. ISSN 1526-6125, DOI https://doi.org/10.1016/j.jmapro.2018.11.029 <https://doi.org/10.1016/j.jmapro.2018.11.029>. https://doi.org/10.1016/j.jmapro.2018.11.029 doi:10.1016/j.jmapro.2018.11.029
spellingShingle TJ Mechanical engineering and machinery
Auwal, S.T.
Ramesh, Singh
Zhang, Zequn
Liu, Jinge
Tan, Caiwang
Manladan, Sunusi Marwana
Yusof, Farazila
Tarlochan, Faris
Influence of electrodeposited Cu-Ni layer on interfacial reaction and mechanical properties of laser welded-brazed Mg/Ti lap joints
title Influence of electrodeposited Cu-Ni layer on interfacial reaction and mechanical properties of laser welded-brazed Mg/Ti lap joints
title_full Influence of electrodeposited Cu-Ni layer on interfacial reaction and mechanical properties of laser welded-brazed Mg/Ti lap joints
title_fullStr Influence of electrodeposited Cu-Ni layer on interfacial reaction and mechanical properties of laser welded-brazed Mg/Ti lap joints
title_full_unstemmed Influence of electrodeposited Cu-Ni layer on interfacial reaction and mechanical properties of laser welded-brazed Mg/Ti lap joints
title_short Influence of electrodeposited Cu-Ni layer on interfacial reaction and mechanical properties of laser welded-brazed Mg/Ti lap joints
title_sort influence of electrodeposited cu ni layer on interfacial reaction and mechanical properties of laser welded brazed mg ti lap joints
topic TJ Mechanical engineering and machinery
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