Effects of electrolysis on magnetic abrasive finishing of AA6063-T1 tube internal surface using combination machining tool

In this research, we studied the effects of electrolysis in the magnetic abrasive finishing of an AA6063-T1 tube internal surface. The finishing surface‘s hairline morphology was removed in a short time by physical characteristic transformation of the finishing surface in which the aluminum oxide fi...

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Main Authors: Muhamad, Martini Ridha, Jamaludin, Mohd Fadzil, Sayuti, Mohd, Yusof, Farazila, Zou, Yan Hua
Format: Article
Published: Wiley-VCH Verlag 2018
Subjects:
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author Muhamad, Martini Ridha
Jamaludin, Mohd Fadzil
Sayuti, Mohd
Yusof, Farazila
Zou, Yan Hua
author_facet Muhamad, Martini Ridha
Jamaludin, Mohd Fadzil
Sayuti, Mohd
Yusof, Farazila
Zou, Yan Hua
author_sort Muhamad, Martini Ridha
collection UM
description In this research, we studied the effects of electrolysis in the magnetic abrasive finishing of an AA6063-T1 tube internal surface. The finishing surface‘s hairline morphology was removed in a short time by physical characteristic transformation of the finishing surface in which the aluminum oxide film was formed during the electrolysis. Next, magnetic abrasive finishing was used to eliminate the oxidation layer and polish the surface to a mirror-finishing standard. The two-step process effectively improved the surface roughness in a shorter time. The morphology changes before and after the finishing process, was studied by surface roughness measurement and scanning electron microscope photographs. Notably, the pit or micro holes formation during the electrolysis on the aluminum oxide film was examined and its effect on the surface roughness was studied. The elements’ residual on the surface was investigated by X-ray photoelectron spectroscopy analyzer before and after the process to confirm the formation and removal of oxidation film on the finishing surface. The lower value for torque measurement in electrolysis combined process compared to the conventional method was due to the porous characteristic of aluminum oxide film.
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spelling um.eprints-212082019-05-09T08:11:21Z http://eprints.um.edu.my/21208/ Effects of electrolysis on magnetic abrasive finishing of AA6063-T1 tube internal surface using combination machining tool Muhamad, Martini Ridha Jamaludin, Mohd Fadzil Sayuti, Mohd Yusof, Farazila Zou, Yan Hua TJ Mechanical engineering and machinery In this research, we studied the effects of electrolysis in the magnetic abrasive finishing of an AA6063-T1 tube internal surface. The finishing surface‘s hairline morphology was removed in a short time by physical characteristic transformation of the finishing surface in which the aluminum oxide film was formed during the electrolysis. Next, magnetic abrasive finishing was used to eliminate the oxidation layer and polish the surface to a mirror-finishing standard. The two-step process effectively improved the surface roughness in a shorter time. The morphology changes before and after the finishing process, was studied by surface roughness measurement and scanning electron microscope photographs. Notably, the pit or micro holes formation during the electrolysis on the aluminum oxide film was examined and its effect on the surface roughness was studied. The elements’ residual on the surface was investigated by X-ray photoelectron spectroscopy analyzer before and after the process to confirm the formation and removal of oxidation film on the finishing surface. The lower value for torque measurement in electrolysis combined process compared to the conventional method was due to the porous characteristic of aluminum oxide film. Wiley-VCH Verlag 2018 Article PeerReviewed Muhamad, Martini Ridha and Jamaludin, Mohd Fadzil and Sayuti, Mohd and Yusof, Farazila and Zou, Yan Hua (2018) Effects of electrolysis on magnetic abrasive finishing of AA6063-T1 tube internal surface using combination machining tool. Materialwissenschaft und Werkstofftechnik, 49 (4). pp. 442-452. ISSN 0933-5137, DOI https://doi.org/10.1002/mawe.201700266 <https://doi.org/10.1002/mawe.201700266>. https://doi.org/10.1002/mawe.201700266 doi:10.1002/mawe.201700266
spellingShingle TJ Mechanical engineering and machinery
Muhamad, Martini Ridha
Jamaludin, Mohd Fadzil
Sayuti, Mohd
Yusof, Farazila
Zou, Yan Hua
Effects of electrolysis on magnetic abrasive finishing of AA6063-T1 tube internal surface using combination machining tool
title Effects of electrolysis on magnetic abrasive finishing of AA6063-T1 tube internal surface using combination machining tool
title_full Effects of electrolysis on magnetic abrasive finishing of AA6063-T1 tube internal surface using combination machining tool
title_fullStr Effects of electrolysis on magnetic abrasive finishing of AA6063-T1 tube internal surface using combination machining tool
title_full_unstemmed Effects of electrolysis on magnetic abrasive finishing of AA6063-T1 tube internal surface using combination machining tool
title_short Effects of electrolysis on magnetic abrasive finishing of AA6063-T1 tube internal surface using combination machining tool
title_sort effects of electrolysis on magnetic abrasive finishing of aa6063 t1 tube internal surface using combination machining tool
topic TJ Mechanical engineering and machinery
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AT jamaludinmohdfadzil effectsofelectrolysisonmagneticabrasivefinishingofaa6063t1tubeinternalsurfaceusingcombinationmachiningtool
AT sayutimohd effectsofelectrolysisonmagneticabrasivefinishingofaa6063t1tubeinternalsurfaceusingcombinationmachiningtool
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