Microstructure and mechanical properties of micro-resistance spot welding between stainless steel 316L and Ti-6Al-4V

In this study, austenitic stainless steel 316L and titanium alloy (ASTM grade 5) were welded together by micro-resistance spot welding at different combinations of welding parameters and by using specifically designed electrode geometry. The welded joints were subjected to tensile shear strength tes...

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Main Authors: Mansor, Muhammad Safwan Mohd, Yusof, Farazila, Ariga, Tadashi, Miyashita, Yukio
Format: Article
Published: Springer Verlag 2018
Subjects:
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author Mansor, Muhammad Safwan Mohd
Yusof, Farazila
Ariga, Tadashi
Miyashita, Yukio
author_facet Mansor, Muhammad Safwan Mohd
Yusof, Farazila
Ariga, Tadashi
Miyashita, Yukio
author_sort Mansor, Muhammad Safwan Mohd
collection UM
description In this study, austenitic stainless steel 316L and titanium alloy (ASTM grade 5) were welded together by micro-resistance spot welding at different combinations of welding parameters and by using specifically designed electrode geometry. The welded joints were subjected to tensile shear strength test in order to determine the strength of the welded zones. In addition, micro-hardness and microstructural examinations of the fracture mode (failure analysis) were carried out in order to examine the influence of welding parameters on the welded joints. The results showed that using a combination of 2.0 kN welding current, 100 ms welding time, and 241 N welding force yield the highest load value, 378.25 N by using full factorial design of experiment (DOE). Welding current is the most significant parameter which is obtained through analysis of variance (ANOVA). However, the increase in welding current should be controlled to avoid weld metal expulsion. The microstructure of these resistance-welded metals are detailed and investigated by using SEM and EDS mapping analysis. Based on the SEM observations, columnar dendritic structures can be seen at the fusion zone (FZ) of the welded nugget.
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spelling um.eprints-213382019-05-27T07:55:37Z http://eprints.um.edu.my/21338/ Microstructure and mechanical properties of micro-resistance spot welding between stainless steel 316L and Ti-6Al-4V Mansor, Muhammad Safwan Mohd Yusof, Farazila Ariga, Tadashi Miyashita, Yukio TJ Mechanical engineering and machinery In this study, austenitic stainless steel 316L and titanium alloy (ASTM grade 5) were welded together by micro-resistance spot welding at different combinations of welding parameters and by using specifically designed electrode geometry. The welded joints were subjected to tensile shear strength test in order to determine the strength of the welded zones. In addition, micro-hardness and microstructural examinations of the fracture mode (failure analysis) were carried out in order to examine the influence of welding parameters on the welded joints. The results showed that using a combination of 2.0 kN welding current, 100 ms welding time, and 241 N welding force yield the highest load value, 378.25 N by using full factorial design of experiment (DOE). Welding current is the most significant parameter which is obtained through analysis of variance (ANOVA). However, the increase in welding current should be controlled to avoid weld metal expulsion. The microstructure of these resistance-welded metals are detailed and investigated by using SEM and EDS mapping analysis. Based on the SEM observations, columnar dendritic structures can be seen at the fusion zone (FZ) of the welded nugget. Springer Verlag 2018 Article PeerReviewed Mansor, Muhammad Safwan Mohd and Yusof, Farazila and Ariga, Tadashi and Miyashita, Yukio (2018) Microstructure and mechanical properties of micro-resistance spot welding between stainless steel 316L and Ti-6Al-4V. The International Journal of Advanced Manufacturing Technology, 96 (5-8). pp. 2567-2581. ISSN 0268-3768, DOI https://doi.org/10.1007/s00170-018-1688-4 <https://doi.org/10.1007/s00170-018-1688-4>. https://doi.org/10.1007/s00170-018-1688-4 doi:10.1007/s00170-018-1688-4
spellingShingle TJ Mechanical engineering and machinery
Mansor, Muhammad Safwan Mohd
Yusof, Farazila
Ariga, Tadashi
Miyashita, Yukio
Microstructure and mechanical properties of micro-resistance spot welding between stainless steel 316L and Ti-6Al-4V
title Microstructure and mechanical properties of micro-resistance spot welding between stainless steel 316L and Ti-6Al-4V
title_full Microstructure and mechanical properties of micro-resistance spot welding between stainless steel 316L and Ti-6Al-4V
title_fullStr Microstructure and mechanical properties of micro-resistance spot welding between stainless steel 316L and Ti-6Al-4V
title_full_unstemmed Microstructure and mechanical properties of micro-resistance spot welding between stainless steel 316L and Ti-6Al-4V
title_short Microstructure and mechanical properties of micro-resistance spot welding between stainless steel 316L and Ti-6Al-4V
title_sort microstructure and mechanical properties of micro resistance spot welding between stainless steel 316l and ti 6al 4v
topic TJ Mechanical engineering and machinery
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